`Schulte et al.
`
`[11]
`[45]
`
`Patent Number:
`Date of Patent:
`
`4,783,594
`Nov. 8, 1988
`
`[73] Assignee:
`
`[54]
`[75]
`
`[21]
`[22]
`[51]
`
`[52]
`[58]
`
`[56]
`
`RETICULAR DETECTOR ARRAY
`Inventors:
`Eric F. Schulte, Santa Barbara; Ichiro
`Kasai, Solvang, both of Calif.
`Santa Barbara Research Center,
`Goleta, Calif.
`Appl. No.: 123,426
`Filed:
`Nov. 20, 1987
`
`Int. Cl.4 ..................... .. H01L 25/00; GOIT l/ 22;
`G01T 1/24
`U.S. Cl. ............................. .. 250/370.08; 250/ 332;
`357/30
`Field of Search ............. .. 250/370, 371, 330, 331,
`250/332, 333, 334, 352; 357/29, 30, 31, 32
`References Cited
`U.S. PATENT DOCUMENTS
`
`Attorney, Agent, or Firm—-W. C. Schubert; V. G. Laslo;
`A. W. Karambelas
`ABSTRACI‘
`[57]
`A detector assembly for reception of infrared radiation
`'is formed as a composite structure of a detector array
`electrically connected by a set of contacts to a readout
`clip disposed on a backside of the assembly opposite a
`front side receiving incident radiation. Individual detec
`tors are formed of layers of P-type and N-type semicon
`ductor material, and are spaced apart from each other
`and from the readout chip by resilient electrically
`insulating polymeric material which supports the detec
`-tors in their respective positions while allowing for
`thermally induced displacement of the detectors from
`their respective positions. A metallic grid on the front
`surface of the assembly provides a common electrical
`connection of the detectors to the readout chip. An
`antireflective coating may also be placed on the front
`surface of the assembly.
`
`19 Claims, 3 Drawing Sheets
`
`4,087,687 5/1978 Bean .................................. .. 250/ 331
`Primary Examiner-Eugene R. LaRoche
`Assistant Examiner-David Mis
`
`\3O 24A READOUT CH|P \28A \26 24
`
`it 2
`
`Raytheon2055-0001
`
`Sony Corp. v. Raytheon Co.
`IPR2015-01201
`
`
`
`US. Patent Nov. 8, 1988
`
`Sheet 1 of3
`
`4,783,594
`
`FIG. I
`
`______j _______'l__1_____
`’ / /
`||_/ / /
`I // / /_I
`| /
`/
`I
`/
`'
`/
`l
`/ /
`I
`/ ,ss
`r7~32
`/
`l///l/// ////}—-|s
`‘
`/ QQ/ /|l // / / I///// l
`'2
`I ////52J.1| ///// 1 / / // I
`l________i__||_______ L_______J -—34
`—__—_l
`'_
`F
`[7/
`/
`
`h
`
`I
`
`_J l_______
`
`L. I— l | I l I | I
`
`Raytheon2055-0002
`
`
`
`U.S. Patent
`
`Nov. 8, 1988
`
`G
`
`Sheet 2 of3
`
`4,783,594
`
`. FIG. 3
`
`§RAD|ATlON
`
`READOUT CHIP
`
`FIG. 4
`l4\
`{'2
`SCENE
`r'—‘"1 r"‘-"**L—"—'“'"1
`
` DISPLAY
`
`MULTIPLEXER
`
`RADI/l\TlON
`
`Raythe0n205 5-0003
`
`
`
`
`IMAGING
`SIGNAL
`PROCESSOR
`
`
`
`Raytheon2055-0003
`
`
`
`US. Patent Nov. 8, 1988
`
`Sheet 3 of3
`
`4,783,594
`
`FIG. 5A
`
`FIG. 55
`
`FIG. 5C
`
`5')
`
`N O
`
`z
`
`FIG.5D
`
`FIG.5E
`
`FIGSF
`
`Raytheon2055-0004
`
`
`
`1
`
`REI‘ICULAR DETECTOR ARRAY
`
`20
`
`4,783,594
`2
`material employed heretofore. The polymer material
`envelops the indium contacts, and also surrounds the
`individual detector elements, except on the front face of
`the detector elements which is exposed to incident in
`frared radiation. The front faces of the detector ele
`ments contact the arms of a grid of electrically conduct
`ing material, such as metal, which forms a common
`return contact to the readout chip for all of the detector
`elements. While the polymer material has a different
`thermal coef?cient of expansion than does silicon of the
`semiconductor chip, the resiliency of the polymer mate
`rial absorbs any differential displacement caused by
`temperature variation, and thereby prevents signi?cant
`buildup of stress in the indium contacts. Thus, the con
`struction of an infrared detector array in accordance
`with the invention is able to withstand thermal cycling.
`In accordance with a method of construction, the
`construction process begins by preparing a substrate of
`cadmium-zinc-tellurium which serves as a base upon
`which the detector layers are grown. In a preferred
`embodiment of the invention, a layer of mercury-cadmi
`um-tellurium (HgCdTe), doped with arsenic to provide
`for a P-type characteristic, is grown epitaxially upon
`the substrate. This is followed by a further epitaxial
`growth of mercury-cadmium-tellurium doped with
`indium to provide an N-type characteristic. The forego
`ing two layers provide a PN junction and serve as the
`detector material. The detector material is then divided
`into an array of individual detector elements by etching
`troughs into the detector material all the way up to the
`substrate. Thereupon, the surface of the HgCdTe is
`covered with an insulating layer of silicon dioxide, and
`contact windows are etched through the silicon dioxide
`for subsequent contact metallization with a metal such a
`palladium.
`The construction process continues with a building of
`an indium contact on each of the detector elements.
`Similar contacts are also provided at the terminals of a
`readout chip to be connected to the array of detectors.
`The resulting composite structure of substrate with
`array of detectors thereon is then electrically and physi
`cally connected to the readout chip by aligning the
`indium contacts of the array with the indium contacts of
`the chip, applying pressure and cold welding the two
`sets of contacts together.
`In accordance with the invention, the construction
`process continues by ?lling in the voids between the
`readout chip and the detector array and the troughs
`between the detectors of the array with a resilient poly
`mer material, such as silicone elastomer. The polymer
`material serves as a support and means for positioning
`the detectors in the array. The polymer material is elec
`trically insulating and, therefore, serves to electrically
`insulate the individual detector elements from each
`other.
`The construction procedure continues with a re
`moval of the substrate by a milling operation or by
`chemical etching, the removal process being continued
`so as to remove a small portion of the detector material
`which lays at the interface with the substrate to remove
`any irregularities in crystal structure in the detector
`material. It is noted that the polymer material extends
`between the detectors up to the front face of the array
`of detectors. Thereupon, the metal grid is deposited on
`the front face of the array with the arms of the grid
`situate at the polymer material and having sufficient
`width to overlap edge portions of each of the detector
`
`25
`
`BACKGROUND OF THE INVENTION
`This invention relates to the construction of an array
`of detectors suitable for imaging scenes emitting elec
`tromagnetic radiation and, more particularly, to the
`construction of a composite structure of a detector
`array and a semiconductor readout chip formed as a
`laminate with resilience to thermal expansion so as to
`permit thermal cycling for cryogenic operation without
`danger of inducing failures in metallic contacts between
`detector elements and the readout chip.
`A detector array of particular interest is employed in
`the imaging of scenes emitting infrared radiation. Such
`detector arrays are operated at cryogenic temperatures,
`such as liquid nitrogen, during the detection of infrared
`radiation. Thus, there is always present a cycling of
`temperature between intervals of use and non-use of the
`infrared detector array. Such temperature cycling intro
`duces expansion and contraction of components of the
`detector array, as well as in a semiconductor readout
`chip which is generally connected both physically and
`electrically to detectors of the array for extracting elec
`trical signals from the detectors in response to the inci
`dent radiation.
`One common form of construction of the infrared
`detector array provides for an electrically insulating
`substrate, such as a substrate of cadmium-zinc-telluride,
`upon which are grown epitaxially a P-type layer and an
`N-type layer of mercury-cadmium-telluride. The P
`type and N-type layers of the mercury-cadmium-tellu
`ride provide a PN junction responsive to infrared radia
`tion for introducing a current which varies in response
`to intensity of the radiation. The current is detected by
`35
`circuitry of the readout chip. A composite construction
`of the laminate of the detector layers with the readout
`chip includes metallic contacts, typically of indium,
`which are located on both the detector array and the
`readout chip at the sites of terminals of the individual
`detector elements. As a practical matter in the construc
`tion of the indium contacts, the respective sets of
`contacts of the detector array and the readout chip are
`cold-welded together to form a permanent electrical
`and physical bond between the detector elements and
`45
`the circuitry of the readout chip.
`A problem arises in that the coefficients of thermal
`expansion of silicon, generally used in construction of
`the readout chip, the layers of the photodetector mate
`rial and the substrate layer differ so as to introduce
`suf?cientdifferential displacement between the indium
`contacts of the detector elements and the indium
`contacts of the readout chip to stress these contacts to
`the point of rupture. As a result, care must be employed
`in an environment of thermal cycling which may occur
`during use of the detector array so as to reduce a ten
`dency to rupture. However, in spite of such care,
`contact rupture does occur with a resulting impairment
`of the utility of the detector array.
`
`SUMMARY OF THE INVENTION
`The foregoing problem is overcome and other advan
`tages are provided by a construction of a composite
`structure of a laminated detector array and semiconduc
`tor readout chip. In accordance with the invention,
`individual ones of the detector elements are spaced
`apart and supported by a layer of resilient polymer
`material instead of the rigid crystalline semiconductor
`
`65
`
`Raytheon2055-0005
`
`
`
`3
`elements to form an ohmic contact therewith. An opti
`cal coating is then deposited on the front face of the
`array to a depth sufficient to cover the metallic grid. A
`hole is etched into the coating at an edge of the grid,
`and an electrical conductor in the form of a wire is
`passed through the hole to electrically connect the grid
`to a terminal of the readout chip.
`
`5
`
`BRIEF DESCRIPTION OF THE DRAWING
`The aforementioned aspects and other features of the
`invention are explained in the following description,
`taken in connection with the accompanying drawing
`wherein:
`FIG. 1 shows a fragmentary view of the detector
`array of the invention in section, with a readout chip
`shown appended thereto diagramatically;
`FIG. 2 is a sectional view of the detector array taken
`along the line 2—2 in FIG. 1 and showing a layout of
`detector elements of the array;
`FIG. 3 is a diagrammatic view of a section of the
`detector array, the section corresponding to the section
`in FIG. 1;
`FIG. 4 is an electrical schematic diagram showing
`interconnection of detector elements of the array to
`circuitry of the readout chip; and
`FIGS. 5A-5L taken together show steps in the fabri
`cation of the composite inventive structure of the layers
`of detector material, the polymer material, and the read
`out chip.
`
`4,783,594
`4
`24. The base 30 surrounds the lower contacts 26 and ?lls
`the space between the bottom surface of the array 12
`and the top surface of the chip 14. The divider walls 32
`are arranged in rows and columns between the detec
`tors 16, and give the detectors 16 the shape of islands
`disposed within the support 28.
`An electrically conductive grid 34 is disposed on top
`of the array 12. The grid 34 comprises arms 36 arranged
`in rows and columns disposed in registration with the
`divider walls 32, an outer perimeter of the arms 36
`forming a frame 38. The arms 36 are suf?ciently wide to
`overlap a marginal portion on each side of a detector 12
`to form an electrically conductive ohmic contact with
`each detector 32. A radiation-transmissive coating 40 is
`disposed on the top surfaces of the detectors 12 and the
`grid 34 for matching the indices of refraction of air to
`the material of the detectors 12, thereby to optimize
`absorption of incident infrared radiation into the detec
`tors 12. During use of the assembly 10 for detection of
`incident radiation, the top surface of the assembly 10
`faces the incident radiation. A wire 42 connects through
`the coating 40 to the grid 34 to provide an electrical
`return signal path from the grid 34 to an electrical ter
`minal of the readout chip 14.
`FIG. 4 shows a simpli?ed electrical connection be
`tween circuitry of the readout chip 14 and the detector
`array 12. Each of the detectors 16 are portrayed as
`diodes, this being the equivalent circuit of the detectors.
`By way of example of readout circuitry in the chip 14,
`a separate circuit channel is provided for each of the
`detectors 16, each channel comprising a bias circuit 44
`and an ampli?er 46. The bias circuits 44, as is well
`known, establish bias currents or voltages for the detec
`tors 16, and the ampli?ers 46 amplify signals outputted
`by respective detectors 16 in response to incident radia
`tion. Output signals of the ampli?ers 46 are multiplexed
`by a multiplexer, preferably formed on the readout chip
`14, to appear at an output terminal 48 of the readout
`chip 14. If desired, the terminal of the chip 14 connected
`to the wire 42 may be grounded as indicated at point 50.
`With respect to materials employed in the construc
`tion of the assembly 10, the readout chip 14 is formed of
`a semiconductor material, typically silicon. The
`contacts 24 and 26 are formed, preferably, of indium.
`The contact metal 24A is palladium, preferably. In each
`of the detectors 16, both the upper and the lower layers
`18 and 20 are formed of mercury-cadmium-tellurium.
`The relative concentrations of the mercury, cadmium,
`and tellurium in each of the detectors 16 is selected in
`accordance with the wavelength of infrared radiation to
`be detected. The ratio is 0.7:0.3:l.0 respectively for the
`mercury, cadmium, and tellurium for detection of radia
`tion having wavelengths in the range of 3—5 microns.
`For longer wave radiation, the foregoing ratio becomes
`0.8:0.2:l.0. In the upper layer 18 of each detector, the
`P-type electrical characteristic is attained by using a
`dopant such as arsenic, the dopant concentration being
`10(5) atoms per cubic centimeter. In the lower layer 20
`of each detector, the N-type electrical characteristic is
`attained by a dopant such as indium with a concentra
`tion of 2 X 1006) atoms per cubic centimeter. The grid 34
`is formed of a metal such as palladium, nickel, molybde
`num or gold. The coating 40 may be formed of zinc
`sul?de. The polymer of the support 28 may be epoxy,
`polyimide or silicone elastomer.
`With respect to dimensions of elements of the assem
`bly 10, reference is made to the designations A-H in
`FIG. 3. The wall 32 has a width A equal to 0.2 mil.
`
`35
`
`15
`
`25
`
`DETAILED DESCRIPTION
`With reference to FIGS. 1-3, there is shown a radia~
`tion detector assembly 10 comprising a detector array
`12 disposed on a readout chip 14. The array 12 is com
`posed of detectors 16 arranged in rows and columns.
`Each detector 16 includes an upper detector layer 18
`and a lower detector layer 20 which meet at an interface
`22 to form a PN junction at the interface 22. The terms
`“upper” and “lower” employed herein are in reference
`to the physical structure of the assembly 10 as presented
`in FIGS. 1 and 3, it being understood that these terms
`correspond to the terms “front” and “back” in which a
`front surface of the assembly 10 faces incoming radia
`tion and wherein the chip 14 is located on a backside of
`the assembly 10. Each of the detectors 16 has the form
`45
`of a diode wherein the upper layer 18 is formed of P
`type material and the lower layer 20 is formed of N-type
`material.
`A set of upper contacts 24 and a set of lower contacts
`26 are provided for connecting the detectors 16 of the
`array 12 to the chip 14. Each of the upper contacts 24 is
`formed in the bottom surface of a detector 16. The
`lower contacts 26 are formed on the top surface of the
`chip 14 and located in registration with the correspond
`ing upper contacts 24 of the detectors 16. A resilient
`support 28 envelops and holds the detectors 16. The
`support 28 is formed of a resilient polymer, such as
`silicone elastomer, and comprises a base 30 with divider
`walls 32 upstanding from the base 30. An insulating
`layer 28A of silicon dioxide separates the semiconduc
`tor material of each detector 16 from the support 28,
`and passivates the surfaces of the detector material,
`particularly at the PN junction at the interface 22, to
`prevent development of electric charge by interaction
`with polymer material of the support 28.
`Electrical connection through the insulating layer
`28A at each detector 16 is made by contact metal 24A
`disposed between lower layer 22 and an upper contact
`
`65
`
`Raytheon2055-0006
`
`
`
`5
`
`25
`
`4,783,594
`6
`.
`5
`Each detector 16 has a thickness B equal to approxi
`diagrammatic representations of FIGS. 5D-5L show
`mately 0.5 mil. The layer of coating 40 has a thickness C
`only a fragmentary portion of a complete assembly 10.
`which is approximately equal to one-quarter wave
`As shown in FIGS. SE-SG, the surfaces of the
`length of the incident radiation, a typical value of the
`troughs 54 and the exposed surface of the lower layer 20
`thickness C being 5000 angstroms. The base layer 30 of
`are mated with silicon dioxide to produce the insulating
`the support 28 had a thickness equal to 0.5 mil. The
`layer 28A. First, the silicon dioxide is applied by chemi
`insulating layer 28A has a thickness of approximately
`cal vapor deposition (CVD) of silane (SiH4) plus oxy
`1500 angstroms. The lower layer 20 of each detector
`gen which interact to leave a coating (FIG. SE) of
`has a thickness E equal to approximately 2 microns. The
`silicon dioxide (SiOz which forms the layer 28A. At
`arms 36 of the grid 34 have a thickness F in the range of
`each detection 16, a window 56 is etched through the
`2000-3000 angstroms. The extension of each arm 36 of
`layer 28A up to the lower layer 20 (FIG. 5F), and then
`the grid 34 over the marginal region of an edge of a
`the contact metal 24A is applied Within each window 56
`detector 16 produces an overlap G which is selected as
`(FIG. 5G). Etching of the windows 56 is accomplished
`a design parameter of the assembly 10 so as to provide
`by buffered oxide etch through photoresist material
`more or less shading of a detector 16 from the incident
`having the desired window pattern. The contact metal
`radiation, and must have suf?cient width to provide an
`24A is applied by thermal evaporation of palladium
`ohmic contact between grid 34 and detector 16. In the
`over the photoresist, the resists being lifted off with
`situation wherein such shading is not required, a typical
`acetone to leave the palladium within the windows.
`value of the overlap G is approximately 0.l mil. The
`The process continues with the construction of the
`contacts 26 are spaced apart with a spacing H, which
`20
`contacts 24 and 26 (FIG. 5H) on the detectors 16 and on
`spacing is equal to the spacing of the detectors 16 on
`the readout chip 14. The chip 14 is then positioned to
`centers, the spacing H being in the range of 2~3 mils.
`bring the contacts 26 of the chip 14 into alignment with
`FIG. 4 also shows utilization of the detector array 12
`the corresponding set of contacts 24 of the array of
`and the readout chip 14 for presenting an image of a
`detectors 16. Thereupon, the chip 14 and the substrate
`scene emitting infrared radiation on a display. The sig
`52 are urged together to compress the contacts 24 and
`nal provided at output terminal 48 for each of the detec
`26 against each other to effect a cold welding of the
`tor channels is applied to a signal processor which com‘
`contacts to each other as portrayed in FIG. 5H. This
`bines these signals in a well-known manner to provide
`results in a hybrid structure of semiconductive layers
`an image of the scene, the image then being presented
`and a readout chip. It is noted that in the structure of
`on the display. While only three detectors are shown in
`FIG. 5H, the troughs 58 and the spaces between the
`FIG. 4, it is to be understood that in practice, large
`welded sets of contacts constitute an extensive void
`arrays of 100 or more detectors may be constructed.
`which is to be ?lled in the next step of the construction
`Also, the readout chip 14 may include multiplexing
`process.
`circuitry (not shown) which samples sequentially sig
`In FIG. 51, the foregoing void is ?lled with the poly
`nals of individual ones of the detector channels, the
`mer material in liquid form. The polymer material is
`sampled signals then being employed by the signal pro
`then allowed to cure and solidify to provide the support
`cessor to produce the image of the scene.
`28. The support 28 is suf?ciently rigid to maintain the
`FIGS. 5A-5L show a process for constructing the
`detectors 16 in position relative to the chip 14, but has
`assembly 10 of FIG. 1. The process begins with the
`signi?cantly more resilience than do the contacts 24, 26
`preparation of a substrate 52 (FIG. 5A) of cadmium
`and the chip 14. The substrate 52 is now removed (FIG.
`zinc-tellurium with these elements having concentra
`SJ) by either a mechanical process such as milling or
`tion ratios of 0.96:0.04:1.0, respectively. The substrate
`abraiding, or by a chemical process such as etching.
`' 52 serves as a base for the growing epitaxially of the
`This leaves the detectors 16 fully supported in their
`upper detector layer 18 (FIG. 5B) by use of liquid-phase
`respective positions by the divider walls 32 and the base
`epitaxial growth of P-doped mercury-cadmium-tel
`30 of the support 28, in addition to the physical connec
`lurium. The process continues (FIG. 5C) with a further
`tion of the contacts 24 with the contacts 26. Due to the
`liquid-phase epitaxial growth of the lower detector
`increased resilience of the support 28 relative to the
`layer 20 by use of N-type mercury-cadmium-tellurium.
`chip 14, any differential expansion or contraction of the
`The deposition of the detector layers may be done also
`support 28 relative to the chip 14 due to changes in
`by another well-known technique vapor-phase epitaxy.
`temperature can occur without the development of
`The resulting structure has three layers, namely, the
`excessive stress and strain in the contacts 24 and 26. As
`layer of substrate 52, and the two layers 18 and 20 of a
`a result, the integrity of the contacts 24 and 26 is pre
`detector 16.
`served during changes in temperature. During the re
`Next, a set of troughs 54 (FIG. 5D) are formed within
`moval of the substrate 52, it is advantageous to remove
`the layers 18 and 20, the troughs extending completely
`also a small surface region of the material of the upper
`through both of the layers 20 and 18 up to the surface of
`detector layer 18 near the interface with the substrate 52
`the substrate 52. The troughs are shown only in a side
`because the region of the detector layer 18 near the
`view in the diagrammatic representation of FIGS.
`interface is known to have a high defect density which,
`5D—5L, it being understood that the con?guration of
`if left intact, could adversely affect performance of the
`the troughs 54in plan view corresponds to the configu
`detectors 16.
`60
`ration of the divider walls 32 of FIGS. 1 and 2. The
`In FIG. 5K, the grid 34 is deposited on top of the
`troughs 54 are formed by applying a suitable mask (not
`upper surfaces of the detectors 16 and on top of the
`shown) to the bottom surface of the layer 20, and then
`upper ends of the walls 32. The grid 34 is deposited by
`directing a suitable etchant normally to the layer 20 to
`patterning a photoresist mask (not shown) on top of the
`etch away the portions of the layers 20 and 18 which are
`detector array 16, and then, by means of well known
`not protected by the mask. This results in the produc
`evaporation or sputtering techniques, directing metal
`tion of the troughs 54. The troughs 54 de?ne the detec
`through the openings in the mask to form the grid 34.
`tors 16 in the array 12. It is to be understood that the
`The mask is then removed by conventional techniques,
`
`35
`
`45
`
`50
`
`55
`
`65
`
`Raytheon2055-0007
`
`
`
`7
`such as etching or dissolving the mask material, to leave
`the structure as shown in FIG. 5K. Finally, as shown in
`FIG. 5L, the antire?ection coating 40 is deposited on
`top of the mask 34 and on top of the upper or front
`surfaces of the detectors 16. A via is formed in the
`coating 40 to provide passage for the wire 52 to contact
`the grid 34, such contact being made preferably on the
`frame 38 of the grid 34. The other end of the wire 42 is
`connected to the chip 14 to complete the construction
`of the assembly 10. If desired, thermal cycling may be
`applied to the assembly 10. By way of example, such
`thermal cycling may be performed in the temperature
`range of 300 degrees Kelvin to 80 degrees Kelvin. As
`noted above, the integrity of the contacts 24 and 26, as
`well as the cold welds therebetween, is maintained dur
`ing the temperature cycling. An advantage of the resil
`ient support 28 is the fact that much larger arrays of
`detectors can be built than has been possible heretofore
`because the resilient support 28 can accommodate the
`amount of differential expansion which increases with
`progression away from the center of the array. There
`fore, only relatively small arrays can be constructed
`with support systems of the prior art as compared to the
`resilient support of the present invention. As an example
`of such prior art structure, the structure of FIG. 5H, if
`modi?ed to have more shallow troughs de?ning mesas,
`would be suggestive of the prior art. Therein, the exces
`sive rigidity of the substrate 52 would introduce the
`unwanted stress and strain in the contacts 24, 26. How
`ever, as has been shown in the step of FIG. SJ, the
`30
`substrate is removed, thereby removing the source of
`excessive stress and strain in the contacts 24, 26.
`A further advantage of the assembly 10 of FIG. SL is
`provided by the electrical resistance of the polymer
`material within the walls 32 of the support 28. The
`35
`electrical resistance of the walls 32 eliminates a signi?
`cant amount of crosstalk between signals of neighboring
`detectors 16 over that which has been experienced here
`tofore.
`Thereby, as demonstrated in the foregoing construc
`tion, the assembly 10 provides for an array of detectors
`16 suitable for infrared imaging, the assembly 10 being a
`composite structure of both the detector array 12 and
`the readout chip 14. The construction of the invention
`permits the assembly 10 to be constructed of much
`45
`larger size than has been possible heretofore without the
`introduction of thermally induced failure of contacts
`between the array and the readout chip, the construc
`tion also providing the added advantage of reduced
`crosstalk between the detectors of the array.
`It is to be understood that the above described em
`bodiment of the invention is illustrative only, and that
`modifications thereof may occur to those skilled in the
`art. Accordingly, this invention is not to be regarded as
`limited to the embodiment disclosed herein, but is to be
`limited only as de?ned by the appended claims.
`What is claimed is:
`1. A radiation detector assembly comprising:
`an array of detectors disposed in spaced-apart rela
`tion along a front side of said assembly for receiv
`ing radiation incident on a front side of said detec
`tor array;
`a readout chip spaced apart from a back side of said
`detector array;
`a resilient electrically insulating support disposed as a
`layer between said array and said chip, and extend
`ing forward as a set of walls between detectors to a
`front side of said array;
`
`4,783,594
`8
`a plurality of electrical contacts extending through
`said support from individual ones of said detectors
`to said chip; and
`an electrically conductive grid disposed on a front
`surface of said array for conducting signals be
`tween said detectors and said chip, arms of the grid
`overlaying said support walls and extending over
`edge portions of said detectors to make electrical
`contact therewith, resilience of said support per
`mitting a thermally induced displacement of the
`detectors relative to each other.
`2. A detector assembly according to claim 1 further
`comprising an antire?ective coating covering said grid
`and front surfaces of said detectors.
`3. A detector assembly according to claim 2 wherein
`each of said detectors comprises a layer of P-type semi
`conductor material and a layer of N-type semiconduc
`tor material providing a PN junction within each said
`detector.
`4. A detector assembly according to claim 3 wherein
`the semiconductor material in each said detectors is
`mercury-cadmium-tellurium responsive to infrared ra
`diation.
`5. A detector assembly according to claim 4 wherein
`the P-type semiconductor material is doped with ar
`senic, and the N-type semiconductor material is doped
`with indium.
`6. A detector assembly according to claim 5 wherein
`said grid is an electrically conductive metal consisting
`of palladium, nickel, molybdenum, or gold.
`7. A detector assembly according to claim 6 wherein
`a thickness of said support walls is less than approxi
`mately one-tenth the width of individual ones of said
`detectors positioned alongside said walls.
`8. A detector assembly according to claim 1 wherein
`a thickness of said support walls is less than approxi
`mately one-tenth the width of individual ones of said
`detectors positioned alongside said walls.
`9. A detector assembly according to claim 8 further
`comprising an electrical conductor extending from said
`grid to a terminal of said chip.
`10. A detector assembly according to claim 9 wherein
`said support is formed of a polymer material consisting
`of polyimide, epoxy or silicone elastomer.
`11. A method of constructing a radiation detector
`assembly comprising the steps of:
`forming a substrate;
`depositing layers of detector material epitaxially
`upon said substrate;
`etching troughs within said detector layer to de?ne
`an array of individual detectors;
`connecting a readout chip via contacts to said detec
`tors on a side of said detectors opposite said sub
`strate;
`injecting resilient support material between said
`contacts and within said troughs to form walls
`between said detectors;
`removing said substrate; and
`depositing an electrically conductive grid in place of
`said substrate, arms of said grid overlaying said
`walls and extending over peripheral regions of said
`detectors.
`12. A method according to claim 11 wherein said step
`of depositing comprises a step of depositing a P-type
`semiconductor material followed by a step of depositing
`an N-type semiconductor material.
`13. A method according to claim 12 wherein said
`substrate is formed of cadmium-zinc-tellurium.
`
`65
`
`55
`
`60
`
`Raytheon2055-0008
`
`
`
`4,783,594
`9
`14. A method according to claim 12 wherein said step
`of depositing P-type semiconductor material is accom
`plished by depositing mercury-cadmium-tellurium
`doped with arsenic, and said step of depositing said
`N-type semiconductor material is accomplished by de—
`positing mercury-cadmium-tellurium doped with in
`dium.
`15. A method according to claim 11 further compris
`ing a step of applying a coating to a front surface of said
`grid and to front surfaces of individual ones of said
`detectors.
`I
`
`5
`
`10
`16. A method according to claim 15 wherein said
`coating is zinc sul?de.
`17. A method according to claim 11 wherein said
`support material is a polymer consisting of polyimide,
`epoxy or silicone elastomer.
`18. A method according to claim 11 further compris
`ing step of forming an insulating passivation layer
`within said troughs subsequent to said step of etching
`the troughs.
`19. A method according to claim 18 wherein said
`insulating layer is silicon dioxide.
`* 1K
`1‘
`*
`*
`
`25
`
`30
`
`35
`
`45
`
`50
`
`55
`
`60
`
`65
`
`Raytheon2055-0009