`____________
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`____________
`VOLKSWAGEN GROUP OF AMERICA, INC.,
`Petitioner,
`v.
`SIGNAL IP, INC.,
`Patent Owner.
`____________
`Case IPR2015-01116
`Patent 6,012,007
`____________
`
`PATENT OWNER’S PRELIMINARY RESPONSE
`
`
`
`
`
`
`
`TABLE OF CONTENTS
`
`Introduction ................................................................................ 1
`
`Independent claims ..................................................................... 8
`
`Claims 1, 17, and 19-21 are patentable over Cashler and
`
`Summary of the ’007 Patent and Prosecution History ............... 1!
`A.! Overview .................................................................................... 1!
`Computed weight parameters and thresholds ............................. 4!
`B.!
`C.!
`Decision algorithms .................................................................... 4!
`D.!
`Argument .................................................................................. 10!
`A.!
`Schousek. .................................................................................. 10!
`1.!
`Summary of Cashler and Schousek ............................... 10!
`2.!
`Conclusion ................................................................................ 17!
`
`Neither Cashler nor Schousek suggest a lock threshold or
`lock flag. ......................................................................... 13
`
`
`
`ii
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`
`
`I.!
`I.!
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`! I
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`II.!
`
`! I
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`V.!
`
`! I
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`
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`!
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`
`
`TABLE OF AUTHORITIES
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`
`
`
`
`CASES
`CFMT, Inc. v. Yieldup Int’l. Corp., 349 F.3d 1333 (Fed. Cir. 2003) ...... 10, 17
`
`iii
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`
`
`
`
`!
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`
`
`INTRODUCTION
`Petitioner challenges the patentability of claims 1, 17, and 19-21 of
`
`
`
`I.!
`
`U.S. Patent 6,012,007 (“the ’007 patent”). The Patent Trial and Appeal
`
`Board should not institute inter partes review of the ’007 patent because
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`Petitioner has not met its burden to show a reasonable likelihood that any
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`challenged claim of the ’007 patent is unpatentable.
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`
`
`II.!
`
`SUMMARY OF THE ’007 PATENT AND PROSECUTION
`HISTORY
`A.! Overview
`The ’007 patent relates to “discriminat[ing] in a SIR [supplemental
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`inflatable restraint] system between large and small seat occupants for a
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`determination of whether an airbag deployment should be permitted” and
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`“maintain[ing] reliable operation in spite of dynamic variations in sensed
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`pressures.” Ex. 1001 at 1:52-57. The ’007 patent is a continuation-in-part of
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`U.S. Pat. No. 5,732,375 (“Cashler”, Ex. 1003). Id. at 1:4-7. The background
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`section of the ’007 patent notes that Cashler and U.S. Pat. No. 5,474,327
`
`(“Schousek”, Ex. 1004), “form a foundation for the present invention and
`
`are incorporated herein by reference,” but “[i]t is desirable, however to
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`provide a system which is particularly suited for discriminating between
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`heavy and light occupants and for robust operation under dynamic
`
`!
`
`1
`
`
`
`
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`conditions such as occupant shifting or bouncing due to rough roads.” Id. at
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`1:43-49.
`
`The ’007 patent describes systems and approaches for accomplishing
`
`such a goal—e.g., a method of controlling airbag deployment using pressure
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`sensors to allow or inhibit airbag deployment based on passenger weight. Id.
`
`at Abstract. According to the specification, the system aims to “inhibit air
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`bag deployment when a seat is empty or occupied by a small child, while
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`allowing deployment when the occupant is large.” Id. at 2:55-58.
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`Figure 1 of the ’007 patent (below) shows a typical airbag/SIR system
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`that incorporates a seat occupant detector:
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`Id. at 1:15-16; 2:18-19. In the SIR module, an accelerometer (15) senses an
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`impending crash and a microprocessor (16) receives signals from the
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`
`
`accelerometer and determines whether to deploy an air bag. Id. at 2:46-49. In
`
`!
`
`2
`
`
`
`
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`the seat occupant detector module, seat occupant sensors (26, 28)
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`communicate with a separate microprocessor (22), which determines
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`whether airbag deployment should be inhibited. Id. at 3:4-7. The occupant
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`sensors are a series of voltage dividers made of resistors (26) in series with a
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`pressure sensor or variable resistor (28). Id. at 2:64-3:2. The seat occupant
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`detector microprocessor (22) analyzes seat occupant sensor voltage in order
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`to derive passenger weight information. Id. at 2:61-3:7.
`
`Figure 4 of the ’007 patent, which
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`is reproduced at right, is a flowchart
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`overview of the operation of the system.
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`Id. at 3:36. The seat occupant detector
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`microprocessor (22) reads the sensor
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`values (46). Id. at 3:37-38. The readings
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`are then bias corrected—a bias calibrated
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`for each sensor is subtracted from each sensor reading (48). Id. at 3:37-41.
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`Then, decision measures are computed (50) and decision algorithms are run
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`(52) to produce an output, wherein the output (54) represents a decision
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`(with an accompanying signal) to either inhibit (56) or allow (58) air bag
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`deployment. Id. at 3:41-46.
`
`!
`
`3
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`
`
`B.! Computed weight parameters and thresholds
`The computed decision measures (50) correspond to the “relative
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`
`
`weight parameters” recited in the claims, and may include the total force (the
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`sum of the sensor outputs), id. at 6:3-5, a long term average of all sensor
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`outputs, id. at 6:6-12, a load rating, id. at 6:13-20, measures representing
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`groups of sensors positioned in different regions of the seat, id. at 3:49-55,
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`and a fuzzy measure of sensor readings. Id. These weight parameters are
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`calculated along with corresponding thresholds. Id. at 3:49-66. The
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`thresholds may vary and may increase and decrease over time. Id.; see also
`
`Fig. 6.
`
`
`
`C.! Decision algorithms
`After calculating the weight
`
`parameters and thresholds, the system
`
`may follow a main decision algorithm 42
`
`(see Fig. 9 at right). Id. at 4:58-61.
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`If the adult lock flag is set, or
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`certain weight parameters are higher than
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`any of a set of thresholds (e.g., a “first
`
`threshold”), the main decision algorithm
`
`!
`
`4
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`
`
`
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`provides an “allow” decision. Id. at Fig. 9. If certain other weight parameters
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`are below any of certain other thresholds (e.g., a “second threshold” as
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`recited in claim 20), the algorithm provides an “inhibit” decision. Id.
`
`The “Adult Lock
`
`Flag” is processed in the first
`
`step of the main decision
`
`algorithm as shown in Figure
`
`8 of the ’007 patent (at
`
`right). Id. at 4:36-37. Here,
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`the term “adult” is used to
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`distinguish between an
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`occupant of a certain weight
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`and a “child.” Id. at 4:37-40. A lock threshold and an unlock threshold are
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`used to determine whether an “adult,” or occupant above a threshold mass, is
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`in the seat—for example, “[t]he algorithm uses a lock threshold which is
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`above the total force threshold range and an unlock threshold which
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`represents an empty seat.” Id. at 4:36-44. A lock timer measures the time
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`after the vehicle ignition is turned on, and a lock delay on the order of one to
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`five minutes is used. Id. at 4:42-44. In the “adult lock” algorithm shown in
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`Figure 8, a flag value is incremented and decremented according to various
`
`!
`
`5
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`
`
`
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`tests against thresholds—consequently, if a low force is measured by the
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`seat sensors, there will be some delay before the “adult lock flag” can be
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`cleared, which may allow the system to correctly identify when an adult has
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`moved off of the seat as opposed to simply adjusting position.
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`A final decision algorithm for whether to deploy an airbag is shown in
`
`Figure 10 of the ’007
`
`patent, functioning as
`
`the decision filter (54)
`
`of Figure 4. Id. at 5:8-
`
`9. Figure 10 is
`
`reproduced at right. At decision 42, the “allow” or “inhibit” decision from
`
`the main algorithm in Figure 9 is used to increment or decrement a counter.
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`Id. at Fig. 10. A counter tabulates from zero to 255, and is incremented if an
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`allow decision is made and decremented if an inhibit decision is made. Id. at
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`5:9-13. Final consent to deploy is granted when the count exceeds 133. Id. at
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`5:13-14. If consent is granted, a count over 123 is needed to maintain the
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`state, and if the count falls below 123, the consent is revoked and
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`deployment is inhibited. Id. at 5:9-18. Thus hysteresis is built into the
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`system, permitting tuning of state changes between allowing and inhibiting
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`readiness for deployment of an airbag in response to different categories of
`
`!
`
`6
`
`
`
`
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`seat sensor input: “Rapid detection of large adults is enabled by the total
`
`force and load rating measures, while dynamic sensor outputs caused by
`
`frequent occupant movement are managed by the long term average
`
`measure.” Id. at 5:29-33.
`
`As noted by Petitioner, during prosecution, the Patentee distinguished
`
`Cashler by pointing out certain enhancements related to “discriminating
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`between heavy and light occupants under dynamic conditions” that were
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`neither shown nor suggested in Cashler:
`
`Independent method claims 1 and 16 both recite
`the steps of (1) establishing a lock threshold above
`the normal allow threshold, (2) setting a lock flag
`when the total force or relative weight parameter is
`above the lock threshold AND deployment has
`been allowed for a given time, (3) clearing the lock
`flag when the total force or relative weight
`parameter is below an empty seat threshold for a
`time, and (4) allowing deployment while the lock
`flag is set. Independent apparatus Claim 17
`includes nearly identical recitations . . . .
`
`Pet. at 5-6. Although Cashler and Schousek may have been patents from the
`
`same research group that are “foundational” to the ’007 patent as stated in
`
`the specification, in fact the ’007 patent is directed to significantly more than
`
`!
`
`7
`
`
`
`
`
`merely the combination of these references, as described in detail in the
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`arguments below.
`
`
`
`D.!
`
`Independent claims
`
`The challenged independent claims of the ’007 patent are reproduced
`
`here for reference:
`
`1. In a vehicle restraint system having a controller for
`deploying air bags and means for selectively allowing
`deployment according to the outputs of seat sensors
`responding to the weight of an occupant, a method of
`allowing deployment according to sensor response
`including the steps of:
`determining measures represented by individual
`sensor outputs and calculating from the sensor outputs a
`relative weight parameter;
`establishing a first threshold of the relative weight
`parameter;
`allowing deployment when the relative weight
`parameter is above the first threshold;
`establishing a lock threshold above the first threshold;
`setting a lock flag when the relative weight parameter
`is above the lock threshold and deployment has been
`allowed for a given time;
`establishing an unlock threshold at a level indicative
`of an empty seat;
`
`8
`
`!
`
`
`
`clearing the flag when the relative weight parameter is
`below the unlock threshold for a time; and
`allowing deployment while the lock flag is set.
`
`
`17. In a vehicle restraint system having a controller for
`deploying air bags, means for inhibiting and allowing
`deployment according to whether a seat is occupied by a
`person of at least a minimum weight comprising:
`seat sensors responding to the weight of an occupant
`to produce sensor outputs;
`a microprocessor coupled to the sensor outputs and
`programmed to inhibit and allow deployment according
`to sensor response and particularly programmed to
`determine measures represented by individual
`sensor outputs and calculate from the sensor outputs a
`relative weight parameter,
`establish a first threshold of the relative weight
`parameter,
`allow deployment when the relative weight
`parameter is above the first threshold,
`establish a lock threshold above the first threshold,
`set a lock flag when the relative weight parameter
`is above the lock threshold and deployment has been
`allowed for a given time,
`establish an unlock threshold at a level indicative
`of an empty seat,
`clear the flag when the relative weight parameter is
`
`9
`
`
`
`!
`
`
`
`below the unlock threshold for a time, and
`allow deployment while the lock flag is set.
`
`
`
`
`
`III.! ARGUMENT
`A.! Claims 1, 17, and 19-21 are patentable over Cashler and
`Schousek.
`
`Petitioner contends that the combination of Cashler (Ex. 1003) and
`
`Schousek (Ex. 1004) renders obvious each of independent claims 1 and 17.
`
`Pet. at 10-55. Yet Petitioner’s arguments fail to establish that together,
`
`Cashler and Schousek disclose or suggest at least the lock threshold and lock
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`flag recited in claims 1 and 17. Obviousness requires a suggestion of all
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`limitations in a claim. CFMT, Inc. v. Yieldup Int’l. Corp., 349 F.3d 1333,
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`1342 (Fed. Cir. 2003) citing In re Royka, 490 F.2d 981, 985 (CCPA 1974).
`
`As neither Cashler nor Schousek discloses or suggests these claim elements,
`
`claims 1 and 17 and their dependent claims are patentable over these
`
`references.
`
`
`
`Summary of Cashler and Schousek
`
`1.!
`Cashler is directed to a system for using pressure sensors on a vehicle
`
`passenger seat to determine whether to allow or inhibit deployment of an
`
`airbag. Ex. 1003 at Abstract. It uses a microprocessor to determine whether
`
`to allow deployment “based on the sensor load forces and the pattern of
`
`!
`
`10
`
`
`
`
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`loading”, by which the system can identify an infant seat and its orientation.
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`Id.
`
`Cashler describes an overall approach with respect to its Figure 3:
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`sensor data is obtained representing weight readings at various locations in
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`the seat, decision measures are computed from the filtered sensor data,
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`decision algorithms are run, and a final decision is made to inhibit or allow
`
`deployment of the airbag. Id. at 3:33-47; Fig 3. Cashler also describes
`
`calculating weight parameters including the total force detected by the
`
`sensors, load ratings from fuzzy measures for the sensor readings, and
`
`localized areas of weight. Id. at 3:48-4:47; Fig. 4. However, in the main
`
`decision algorithm shown in Figure 8, there is no suggestion of
`
`incorporating hysteresis to account for transient movements or the use of any
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`“lock flag” to tune a delay for giving effect to a change in the identification
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`of a particular category of passenger. Id. at 4:64-5:30.
`
`Schousek represents even earlier work from the group, and was filed
`
`about a year before Cashler.1 Schousek is directed to an air bag restraint
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`system that uses seat sensors to discriminate between an occupied infant
`
`!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
`!
`
`1 Schousek was filed on January 10, 1995, and Cashler was filed on
`
`December 1, 1995. See Ex. 1004 at first page and Ex. 1003 at first page.
`
`11
`
`
`
`
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`seat, an adult, and no occupant, as well as between forward and rear-facing
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`infant seats. Ex. 1004 at Abstract.
`
`In Schousek, the occupant determination procedure runs once per
`
`second. Id. at 5:24-27. Each time the procedure runs, the seat sensors are
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`sampled, and two weight parameters are calculated: the total weight on the
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`seat, as well as center of the weight distribution. Id. at 5:27-50. The total
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`weight is compared to a maximum and minimum infant seat thresholds to
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`identify the occupant and provide an output decision: if an adult is present
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`(deploy), the seat is empty (not deploy), or an infant seat or small child is
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`detected. Id. at 5:27-50; Fig. 5A. If an intermediate weight is detected (i.e.,
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`infant seat or small child), the center of the weight is compared to a
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`reference line to identify a rearward facing infant seat (not deploy). Id. at
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`5:27-50; Fig. 5A.
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`Each decision (deploy, not deploy) is stored in an array. Id. at 5:51-
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`6:12; Fig. 5B. Once five decisions have been stored, the system will
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`determine if all five decisions are the same. Id. If all five are the same, the
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`decision (deploy, not deploy) is sent to the SIR/airbag module
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`microprocessor. Id.; Fig. 1. If there is a discrepancy, the previous decision is
`
`sent to the SIR/airbag module, and a counter representing unstable readings
`
`is incremented. If the counter for unstable readings hits a threshold, a “fault”
`
`!
`
`12
`
`
`
`
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`is sent to the SIR module. Id. at 5:51-6:12; Fig. 5B. Thus Schousek suggests
`
`a simple approach for handling transient movements or instability: “With
`
`this program, the decision to allow deployment is updated every five
`
`seconds, and an occasional spurious decision, which may be due to occupant
`
`movement or other instability, is filtered out.” Id. at 6:2-5.
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`Schousek does not, however, suggest the use of any “lock flag” to
`
`tune a delay for giving effect to a change in the identification of a particular
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`category of passenger, or suggest using multiple levels of thresholds in
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`conjunction with a lock flag, so that instability associated with different
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`categories of passenger can be handled differently.
`
`
`
`2.!
`
`Neither Cashler nor Schousek suggest a lock
`threshold or lock flag.
`
`Claims 1 and 17 of the ’007 patent both recite the following steps,
`
`with numbering and emphasis added to facilitate references to each step:
`
`[1] establish[ing] a first threshold of the relative
`weight parameter;
`[2] allow[ing] deployment when the relative
`weight parameter is above the first threshold;
`[3] establish[ing] a lock threshold above the first
`threshold;
`
`!
`
`13
`
`
`
`[4] set[ting] a lock flag when the relative weight
`parameter is above the lock threshold and
`deployment has been allowed for a given time;
`[5] establish[ing] an unlock threshold at a level
`indicative of an empty seat;
`[6] clear[ing] the flag when the relative weight
`parameter is below the unlock threshold for a
`time; and
`[7] allow[ing] deployment while the lock flag is
`set.
`
`
`
`
`
`Petitioner claims that Cashler teaches the first two steps of [1]
`
`“establishing a first threshold . . .” and [2] “allowing deployment when the
`
`relative weight parameter is above the first threshold”, such that the first
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`threshold is, for example, Cashler’s “low” and “high” weight thresholds for
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`the total force. Pet. at 20, citing Ex. 1003 at 3:65-67 and 5:12-15. According
`
`to Cashler, if the total force “is above the high threshold deployment is
`
`allowed and if below the low threshold the deployment is inhibited.” Ex.
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`1003 at 5:12-15. Thus Petitioner equates the “first threshold” with Casher’s
`
`high weight threshold.
`
`Petitioner next cites Schousek as disclosing the following five steps
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`[3] – [7]. Pet. at 20; 36-41 (claim chart). Petitioner contends that Schousek
`
`teaches [3] “establishing a lock threshold above the first threshold” because
`
`!
`
`14
`
`
`
`
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`it teaches “a ‘maximum infant seat weight’ threshold (i.e., a ‘lock
`
`threshold’) that is above the ‘minimum weight threshold.’ For example,
`
`Schousek teaches that the minimum weight threshold may be, e.g., 10
`
`pounds and the maximum weight of an infant seat may be, e.g., 50 pounds.”
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`Pet. at 20-21. But Schousek’s “minimum weight threshold”—the alleged
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`“first threshold” of the claims—cannot correspond to Cashler’s “high weight
`
`threshold”; it simply would not be used in the same way. Notably, in the
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`context of claims 1 and 17 of the ’007 patent, [3] deployment is allowed
`
`“when the relative weight parameter is above the first threshold.” But
`
`Schousek states that “if the total weight parameter is less than the minimum
`
`weight threshold for an occupied infant seat <76> it is determined that the
`
`seat is empty and a decision is made to inhibit deployment <78>.” Ex. 1004
`
`at 5:35-39.
`
`Thus for at least this reason, Schousek does not teach a “lock
`
`threshold,” as recited in claims 1 and 17, and consequently cannot teach a
`
`“lock flag” based upon the “lock threshold.”
`
`Moreover, not only does the combination of Cashler and Schousek
`
`fail to teach or suggest each individual step of claims 1 and 17, the
`
`combination of references fails to suggest the inventive concepts delineated
`
`by these claims. As mentioned above, Cashler does not address
`
`!
`
`15
`
`
`
`
`
`incorporating hysteresis into the approach for using passenger seat weight
`
`sensors to determine whether or not airbag deployment should be allowed.
`
`Schousek recognizes that it is undesirable to permit transient movement by a
`
`passenger to erroneously cause the deployment decision to flicker between
`
`“allow” and “inhibit” states, but uses a very simple approach of requiring
`
`five identical deployment decisions, regardless of type, before a “firm”
`
`decision is allowed to update the airbag deployment readiness state. Ex.
`
`1004 at 6:2-5.
`
`In contrast, the ’007 patent describes and claims a new, nonobvious
`
`approach for determining when to update the airbag deployment state—e.g.,
`
`by distinguishing between at least two categories of “allow”-related
`
`parameters and their thresholds (e.g., the first threshold and the lock
`
`threshold), the delay, or smoothing of deployment readiness state changes
`
`can be tuned for different categories of sensor input. For example, “Rapid
`
`detection of large adults is enabled by the total force and load rating
`
`measures, while dynamic sensor outputs caused by frequent occupant
`
`movement are managed by the long term average measure.” Ex. 1001 at
`
`5:29-33.
`
`Thus, as Casher and Schousek do not disclose or suggest a “lock
`
`threshold,” much less the entirety of claims 1 and 17, these claims are
`
`!
`
`16
`
`
`
`
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`patentable over Cashler and Schousek. See CFMT, Inc., 349 F.3d at 1342.
`
`Claims 19-21 depend on claim 17, and thus they are patentable for at least
`
`the same reasons as for claim 17.
`
`
`
`IV.! CONCLUSION
`For at least the foregoing reasons, no inter partes review should be
`
`instituted on the identified grounds. Further, as this is Patent Owner’s
`
`Preliminary Response, it is not a comprehensive rebuttal to all arguments
`
`raised by the Petition. If a trial is instituted, Patent Owner reserves the right
`
`to contest the Petition on all grounds permitted under the applicable rules.
`
`Moreover, nothing herein should be construed as a concession or admission
`
`by Patent Owner as to any fact or argument proffered in the Petition.
`
`
`
`Respectfully submitted,
`
`/Tarek N. Fahmi/
`Tarek N. Fahmi
`Reg. No. 41,402
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`Dated: August 1, 2015
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`
`
`Ascenda Law Group, PC
`333 W San Carlos St., Suite 200
`San Jose, CA 95110
`Tel: 866-877-4883
`Email: tarek.fahmi@ascendalaw.com
`
`
`
`
`
`!
`
`17
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`
`
`CERTIFICATE OF SERVICE
`The undersigned hereby certifies that a copy of the foregoing
`PATENT OWNER’S PRELIMINARY RESPONSE
`was served on August 1, 2015, by filing this document though the Patent
`Review Processing System as well as by delivering a copy via email directed
`to the attorneys of record for the Petitioner at the following address:
`Michael J. Lennon
`Clifford A. Ulrich
`Michelle Carniaux
`Kenyon & Kenyon LLP
`One Broadway
`New York NY 10004
`
`ptab@kenyon.com
`
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`The parties have agreed to electronic service in this proceeding.
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`
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`Respectfully submitted,
`/Tarek N. Fahmi/
`Dated: August 1, 2015
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`Tarek N. Fahmi
`
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`
`
`Reg. No. 41,402
`Ascenda Law Group, PC
`333 W San Carlos St., Suite 200
`San Jose, CA 95110
`Tel: 866-877-4883
`Email: patents@ascendalaw.com
`
`
`
`
`
`!