throbber
UNITED STATES PATENT AND TRADEMARK OFFICE
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`BEFORE THE PATENT TRIAL AND APPEAL BOARD
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`FORD MOTOR COMPANY
`Petitioner
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`v.
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`PAICE LLC & THE ABELL FOUNDATION
`Patent Owner
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`Case IPR2015-00792
`Patent 8,214,097
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`DECLARATION OF NEIL HANNEMANN
`IN SUPPORT OF THE PATENT OWNER’S RESPONSE
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`1
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`PAICE 2206
`Ford v. Paice & Abell
`IPR2015-00792
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`TABLE OF CONTENTS
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`Case IPR2015-00792
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`I. 
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`II. 
`
`INTRODUCTION ........................................................................................... 1 
`
`QUALIFICATIONS AND EXPERIENCE ..................................................... 3 
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`III.  LEGAL UNDERSTANDING ......................................................................... 6 
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`IV.  DEFINITION OF A PERSON OF SKILL IN THE ART .............................. 9 
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`V. 
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`THE ’097 PATENT ....................................................................................... 10 
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`VI.  CLAIM CONSTRUCTIONS ........................................................................ 19 
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`VII.  OVERVIEW OF RELEVANT TECHNICAL CONCEPTS ........................ 21 
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`A. 
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`B. 
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`C. 
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`Engine Operating Range ..................................................................... 21 
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`Engine Output ...................................................................................... 22 
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`Engine Control Strategy ...................................................................... 23 
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`VIII.  ANALYSIS AND OPINIONS ...................................................................... 29 
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`A. 
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`The prior art references selected by Ford and Dr. Stein do
`not disclose using road load or torque requirements to
`determine when to operate the engine ................................................. 29 
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`1. 
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`2. 
`
`3. 
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`Introduction to Severinsky ’970 ............................................... 30 
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`Severinsky uses speed to determine when to use
`the engine .................................................................................. 34 
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`The passages relied upon by Ford and Dr. Stein do
`not change my opinion .............................................................. 37 
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`B. 
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`The prior art references selected by Ford and Dr. Stein do
`not disclose a setpoint ......................................................................... 45 
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`1. 
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`2. 
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`Introduction to Severinsky’s sweet spot ................................... 46 
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`Severinsky’s sweet spot is not a setpoint .................................. 49 
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`Case IPR2015-00792
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`3. 
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`4. 
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`Ford and Dr. Stein’s focus on output torque is
`flawed ........................................................................................ 55 
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`Severinsky’s power range is not a setpoint ............................... 60 
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`C. 
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`The cited portions of the '097 patent do not change my
`opinion ................................................................................................. 61 
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`D.  A person of ordinary skill in the art would not have
`combined Severinsky with Yamaguchi ............................................... 64 
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`E. 
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`Takaoka does not disclose the limitations related to
`limiting a rate of change of output torque or
`stoichiometry ....................................................................................... 65 
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`1. 
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`2. 
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`3. 
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`4. 
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`Overview of Takaoka ................................................................ 65 
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`Takaoka fails to disclose a controller that limits
`engine output torque to maintain stoichiometry ....................... 68 
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`Takaoka at best discloses limiting engine output
`power, not torque ...................................................................... 74 
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`Takaoka does not disclose supplying fuel and air to
`an engine at an air-fuel ratio of no more than 1.2 of
`the stoichiometric ratio for starting the engine ......................... 79 
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`F. 
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`A person of ordinary skill in the art would not have
`combined Takaoka with Severinsky and Yamaguchi ......................... 83 
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`IX.  CONCLUSION .............................................................................................. 84 
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`DECLARATION EXHIBITS
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`Case IPR2015-00792
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`Exhibit Name
`Table of Ford’s IPR Petitions
`Jeffery L. Stein, Deposition Tr. (IPR2014-00875)
`(Mar. 3, 2015)
`Jeffery L. Stein, Deposition Tr. (IPR2014-00875)
`(May 29, 2015)
`Jeffery L. Stein, Deposition Tr. (IPR2014-00570)
`(May 8, 2015)
`Declaration of Daniel A. Tishman in Support of
`Patent Owners’ Motion for Pro Hac Vice
`Admission
`Declaration of Neil Hannemann
`Neil Hannemann CV
`Gregory W. Davis Deposition Tr. (IPR2014-00571
`& IPR2014-00579) (Jan. 13, 2015)
`Gregory W. Davis Deposition Tr. (IPR2014-01416)
`(June 3, 2015)
`Gregory W. Davis Deposition Tr. (IPR2014-00571)
`(May 8, 2015)
`Excerpts from Neil Hannemann Deposition Tr.
`(IPR2014-00571) (April 7, 2015)
`Gregory W. Davis Deposition Tr. (IPR2014-00884)
`(Feb. 25, 2015)
`Jeffery L. Stein, Deposition Tr. (IPR2014-01415)
`(May 29, 2015)
`Jeffery L. Stein, Deposition Tr. (IPR2014-00570)
`(Jan. 12, 2015)
`Integrated Microprocessor Control of a Hybrid i.c.
`Engine/Battery-Electric Automotive Power Train,”
`P.W. Masding, J.R. Bumby, Jan. 1990
`Masding, Philip Wilson (1988) “Some drive train
`control problems in hybrid i.c engine/battery
`electric vehicles,” Durham theses, Durham
`University
`Excerpt from McGraw-Hill Dictionary of Scientific
`and Technical Terms, Sixth Ed., 2003.
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`iii
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`Exhibit Number
`Ex. 2201
`Ex. 2202
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`Ex. 2203
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`Ex. 2204
`Ex. 2205
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`Ex. 2206
`Ex. 2207
`Ex. 2208
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`Ex. 2209
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`Ex. 2210
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`Ex. 2211
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`Ex. 2212
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`Ex. 2213
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`Ex. 2214
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`Ex. 2215
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`Ex. 2216
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`Ex. 2217
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`Case IPR2015-00792
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`I, Neil Hannemann, hereby declare the following:
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`I.
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`INTRODUCTION
`1.
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`I have been retained by counsel for Paice LLC and the Abell
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`Foundation (collectively, “Paice” or “Patent Owner”) to investigate and analyze
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`certain issues relating to the validity of claims of U.S. Patent No. 8,214,097 (“the
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`’097 patent”).
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`2.
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`Specifically, for purposes of this declaration, I have been asked to
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`analyze the arguments made by Ford Motor Company (“Ford” or “Petitioner”) in the
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`matter of the Inter Partes Review of the ’097 patent, Case No. IPR2015-00792. I
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`have reviewed Ford’s petition, along with the declaration of Ford’s expert, Dr. Stein,
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`and the documents cited therein. I have reviewed the Patent Trial and Appeal
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`Board’s (“the Board”) decision to institute, as well as the Board’s claim
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`constructions. My analysis is based on the Board’s claim constructions, unless I
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`specifically note otherwise.
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`3.
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`I understand that the Board has instituted review of the following claims
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`of the ’097 patent (the “challenged claims”): 1, 3, 4, 7, 9, 11, 13, 14, 17, 19, 21, 23,
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`24, 27, 28, 30, 32, 33, 37 and 38.
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`4.
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`I understand that Ford and Dr. Stein argue that the challenged claims
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`are obvious over U.S. Patent No. 5,343,970 (“Severinsky”) in combination with one
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`or more of A High-Expansion Ratio Gasoline Engine for the Toyota Hybrid System,
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`Toyota Technical Review Vol. 47, No. 2 (“Takaoka”), U.S. Patent No. 5,865,263
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`(“Yamaguchi”).
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`5. My opinions are based on my review of the ’097 patent and each of the
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`references on which Ford’s petition relies. Additionally, I have also reviewed the
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`documents listed as exhibits to this declaration. Finally, my opinions are also based
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`on my experience and work in the field of automotive engineering (as detailed
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`further below). For the reasons discussed herein, I disagree with Ford and Dr. Stein.
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`As I explain below, none of the prior art that Ford and Dr. Stein rely upon disclose
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`using road load or torque requirements and setpoint to decide when to move between
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`operating modes to maximize efficiency. This is a requirement of each challenged
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`claim. Moreover, none of the cited references discloses “control[ling] the engine
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`such that a rate of increase of output torque of the engine is limited to less than said
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`inherent maximum rate of increase of output torque,” as required by independent
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`claims 1, 11, 21, and 30, and all claims that depend from those claims.
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`6.
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`I am being compensated at the rate of $525 for each hour of service that
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`I provide in connection with this matter. This compensation is not contingent upon
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`my performance, upon the outcome of this matter, or upon any issues involved in or
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`related to this matter.
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`II. QUALIFICATIONS AND EXPERIENCE
`7. My curriculum vitae is attached to this declaration as Exhibit 2207, and
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`contains a description of my work history, education, and accomplishments. I am an
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`automotive engineer with over 25 years of experience in road and race vehicle
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`engineering and design.
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`8.
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`I received a Bachelor of Science in Mechanical Engineering,
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`Automotive option, from the General Motors Institute (now known as Kettering
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`University) in 1981. My college thesis was entitled “Design of an Emissions
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`Laboratory”, dated May 15, 1981.
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`9.
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`I worked for almost 20 years for Chrysler (then DaimlerChrysler).
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`During my assignment as the vehicle development engineer for the Dodge Viper I
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`was responsible for certain aspects of emissions development and certification. This
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`included scheduling and monitoring the durability cycle, coordinating emissions
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`calibration and development. The Dodge Viper utilized a metal monolith catalytic
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`converter. While a product development engineer at Chrysler, I also performed
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`calibrations to Engine Control Modules (ECM).
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`10.
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`I spent two years as a Chief Engineer at Saleen Inc. While there, I was
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`responsible for all vehicle design, design analysis and vehicle development. I was
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`also responsible for emissions certification for all Saleen models. Additionally, I
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`was responsible for powertrain calibrations. I personally approved every final
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`calibration that the engineers performed.
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`11.
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`I was the Chief Engineer for the Ford GT, initially produced as a 2005
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`model. In this role, I was responsible for all aspects of the performance of the Ford
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`GT. This included drafting and approving the plan for all safety and certification
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`testing, including emissions development and testing. I was also responsible for the
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`decision on which engine to use for the vehicle. I also was the architect for the main
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`structure of the vehicle and was responsible for all structural design, analysis, testing
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`and development.
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`12. As Chief Engineer responsible for design, design analysis and
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`development for the Ford GT I was involved in the emissions strategy, and the design
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`of the emissions related components. Ford had yet to utilize a metal monolith
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`catalytic converter and my experience at Chrysler with the Dodge Viper was a factor
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`in convincing Ford to use this new (for them) technology.
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`13.
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`I worked as an Executive Director of Engineering for McLaren
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`Automotive. While there, I was responsible for all aspects of engineering and
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`technical integrity for their current and future products. My focus was on mid-engine
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`sports cars for Mercedes-Benz, FMVSS 208 compliance for Mercedes-McLaren
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`SLR and future variants.
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`I was a Senior Vice President at Aptera Motors, Inc. While at Aptera,
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`14.
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`I was involved in the development and testing of regenerative braking calibrations.
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`I have also done this type of work for other consulting clients. These clients include
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`those developing hybrid-electric vehicles.
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`15.
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`In 1994 I performed a “Fresh eyes” review of the Chrysler Patriot
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`concept vehicle, which was a turbine-electric hybrid sports-prototype racing car
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`utilizing flywheel energy storage. My work included an overall design review and
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`review of the testing plans. The Chrysler Patriot was a series hybrid configuration.
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`16.
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`In 2003 I designed the architecture for hybrid configurations for the
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`MP4/12C sports car for McLaren Automotive. The architecture design included
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`consideration of the hybrid topology including the layout and packaging of the major
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`components, motors, batteries, inverter, and controller. This process included the
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`design of numerous hybrid concepts and consideration of different components such
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`as the motors. The McLaren concepts were parallel hybrid configurations.
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`17.
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`In 2009 I was also the program manager of a project for Kepler Motors.
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`I was responsible for program management for a hybrid sports car. As program
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`manager, I was involved with the building and testing of hybrid prototypes. The
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`testing included both testing on dynamometer test beds and testing of completed
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`vehicles. A patent was awarded for the transaxle designed for this concept. The
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`Kepler Motion is a parallel “through the road” hybrid configuration.
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`I have consulted on various electric and hybrid-electric vehicle projects.
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`18.
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`In 2008 I performed testing and development of the regenerative braking
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`characteristics for an electric vehicle. I was also responsible for the overall design
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`of the entire electric vehicle. In 2010 I provided safety consulting for a hybrid
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`vehicle manufacturer. In 2010 I consulted for a start-up electric car company, where
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`I was responsible for the design of a two seat NEV (Neighborhood electric vehicle).
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`I was also the program manager for many systems on the vehicle. As the program
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`manager I considered various batteries, including lithium ion and lead acid.
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`19.
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`In 2012 I analyzed the regenerative braking system performance
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`characteristics of an existing hybrid vehicle. My analysis included vehicle testing.
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`In 2013, I performed vehicle testing for handling stability of a hybrid vehicle being
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`designed specifically for utility companies. The different modes of hybrid operation
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`were considered for the effect of the stability of the vehicle, along with the effect of
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`the battery placement.
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`20.
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` I am a named inventor of U.S. Patent No. 8,276,693 B2, October 2,
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`2012, entitled “Powertrain, Vehicle, and Method with Electric Motors and Dual Belt
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`Drive”, direct to a transaxle.
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`III. LEGAL UNDERSTANDING
`21.
`I am informed by counsel for the Patent Owner and understand that
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`statutory and judicially created standards must be considered to determine the
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`validity of a patent claim. I have reproduced standards relevant to this declaration
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`below, as provided to me by counsel for Patent Owner and as I understand them.
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`22.
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`I am informed by counsel for the Patent Owner and understand that a
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`patent claim is unpatentable as “anticipated” under 35 U.S.C. § 102 if it is
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`determined that the claimed invention was previously known, and that all the
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`limitations of the claim are described in a single prior art reference. I am informed
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`by counsel for the Patent Owner and understand that, to anticipate a claim, a prior
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`art reference must disclose, either expressly or inherently, each and every limitation
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`of that claim and enable one of ordinary skill in the art to make and use the invention.
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`23.
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`I am informed by counsel for the Patent Owner and understand that a
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`claim is unpatentable for obviousness under 35 U.S.C. § 103 “if the differences
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`between the subject matter sought to be patented and the prior art are such that the
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`subject matter as a whole would have been obvious at the time the invention was
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`made to a person having ordinary skill in the art to which said subject matter
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`pertains.” 35 U.S.C. § 103. I am informed by counsel for the Patent Owner and
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`understand that obviousness may be based upon a combination of references. I am
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`informed by counsel for the Patent Owner and understand that the combination of
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`familiar elements according to known methods is likely to be obvious when it does
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`no more than yield predictable results. However, I am informed by counsel for the
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`Patent Owner and understand that a patent claim composed of several elements is
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`not proved obvious merely by demonstrating that each of its elements was,
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`independently, known in the prior art.
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`24.
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`I am informed by counsel for the Patent Owner and understand that
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`when a patented invention is a combination of known elements, a court must
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`determine whether there was an apparent reason to combine the known elements in
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`the fashion claimed by the patent at issue by considering the teachings of prior art
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`references, the effects of demands known to people working in the field or present
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`in the marketplace, and the background knowledge possessed by a person having
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`ordinary skill in the art.
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`25.
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`I am informed by counsel for the Patent Owner and understand that a
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`patent claim composed of several limitations is not proved obvious merely by
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`demonstrating that each of its limitations was independently known in the prior art. I
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`am informed by counsel for the Patent Owner and understand that identifying a
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`reason those elements would be combined can be important because inventions in
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`many instances rely upon building blocks long since uncovered, and claimed
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`discoveries almost of necessity will be combinations of what, in some sense, is
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`already known. I am informed by counsel for the Patent Owner and understand that
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`it is improper to use hindsight in an obviousness analysis, and that a patent's claims
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`should not be used as a “roadmap.”
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`I am informed by counsel for the Patent Owner and understand that an
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`26.
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`obviousness inquiry requires consideration of the following factors: (1) the scope
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`and content of the prior art; (2) the differences between the claims and the prior art;
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`(3) the level of ordinary skill in the pertinent art; and (4) any objective indicia of
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`non-obviousness, such as commercial success, long-felt but unresolved need, failure
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`of others, industry recognition, copying, and unexpected results.
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`I am informed by counsel for the Patent Owner and understand that all prior art
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`references are to be looked at from the viewpoint of a person of ordinary skill in the
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`art. Furthermore, obviousness is analyzed from the perspective of one of ordinary
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`skill in the art at the time the invention was made.
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`IV. DEFINITION OF A PERSON OF SKILL IN THE ART
`27. Based on my review of the ’097 patent, the documents cited by Ford
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`and Dr. Stein, and my own knowledge and skill based on my experience in the
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`automotive industry and with the design and control of hybrid electric vehicles, it is
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`my opinion that a person of ordinary skill in the art in September of 19981 is a person
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`who would have a combination of experience and education in the design and
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`1 I understand that the ’097 patent claims priority to a provisional application filed
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`on September 14, 1998. I understand that in analyzing the validity of the ’097
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`patent, that date should be used to gauge the skill of those in the art.
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`development of mechanical systems or control systems, typically a Bachelor of
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`Science degree in mechanical engineering or electrical engineering or similar field
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`plus at least three years of experience in designing, implementing, testing, teaching,
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`or otherwise working with automotive systems, control system logic, or a related
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`field. I note that the differences between the level of skill above and the level of
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`skill defined by Dr. Stein are minor and do not affect my opinions set forth below.
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`V. THE ’097 PATENT
`28. The ’097 patent (Ex. 1201), entitled “Hybrid Vehicles,” issued on July
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`3, 2012 from an application that claims priority to a provisional application filed on
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`September 14, 1998. The ’097 patent describes a hybrid vehicle with control
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`methods that are directed to reducing emissions during start, as well as operation of
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`the hybrid vehicle. Ex. 1201, col. 1:24-32, col. 29:63-30:12. For example, the ’097
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`patent describes control methods that provide for starting the engine at a
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`substantially stoichiometric air-fuel ratio. The ’097 patent also describes control
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`methods for limiting the rate of increase of engine output torque during operation of
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`the hybrid vehicle such that the combustion of fuel occurs at a substantially
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`stoichiometric air-fuel ratio and using the electric motor to meet any shortfall in
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`torque required to operate the vehicle in response to the operator’s command. Id.,
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`col. 27:31-35, col. 29:63-30:12, col. 37:2-6, col. 37:39-42, and col. 38:62-39:14.
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`The methods of control described the ’097 patent result in the reduction of emissions
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`and improve fuel economy.
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`29. The ’097 patent discloses embodiments of hybrid vehicles with an
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`internal combustion engine, at least one electric motor, and a battery coupled to the
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`electric motor. The internal combustion engine, electric motor, or both the engine
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`and electric motor, can be used to propel the hybrid vehicle. A microprocessor is
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`used to control the operation of the components, as well as select different operating
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`modes based on the vehicle’s instantaneous torque requirements, the state of charge
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`of the battery bank, and other variables.
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`30. An embodiment of the hybrid vehicle disclosed in the ’097 patent is
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`shown in Figure 3, which is reproduced below:
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`Id. at Fig. 3.
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`31. As shown in Figure 3, a traction motor 25 and an internal combustion
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`engine 40 (through clutch 51) are mechanically connected with the road wheels 34
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`through a differential 32. A starter motor 21 is connected to the internal combustion
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`engine 40. The motors 21 and 25 are functional as either motors or generators,
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`depending on the operation of the corresponding inverter/charger units 23 and 27,
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`which connect the motors to the battery bank 22. Id. at 26:13-24.
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`32. These components are controlled by a microprocessor 48 capable of
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`examining input parameters and signals and controlling the flow of electrical and
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`mechanical power between the engine, the electric motor, and the wheels. Id., col.
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`26:44-27:12. For example, control of engine 40 is accomplished by way of control
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`signals provided by the microprocessor to the electronic fuel injection (EFI) unit 56
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`and electronic engine management (EEM) unit 55. Control of (1) starting of the
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`engine 40; (2) use of motors 21 and 25 to provide propulsive torque; or (3) use of
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`motors as generators to provide regenerative recharging of battery bank 22, is
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`accomplished through control signals provided by the microprocessor to the
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`inverter/charger units 23 and 27. Id., col. 25:46-27:22; 27:59-28:15; 29:8-18.
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`33.
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`In conventional engines, a rich air-fuel mixture on the order of 6-7 times
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`the stoichiometric air-fuel ratio is provided during the engine startup process to
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`ensure that some fraction of the fuel is in the vapor phase, since only fuel in the
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`vapor phase can be ignited by a spark. See, e.g., id., col. 29:64-67. Most of the
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`excess fuel condenses as liquid on the cold cylinder walls and is emitted unburned.
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`See, e.g., id., col. 29:67-30:3. During operation of conventional engines, when the
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`operator depresses the accelerator pedal, additional fuel is injected into the engine
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`to meet the operator’s command and thus, may result in a non-stoichiometric and
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`inefficient combustion. See, e.g., id., col. 39:1-14.
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`34. By contrast, the control methods disclosed in the ’097 patent allow for
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`starting the engine at high speeds, creating turbulence in the combustion chamber
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`that is sufficient to ensure the presence of vapor so that a substantially stoichiometric
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`air-fuel mixture can be provided to the engine during the startup phase. See, e.g.,
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`id., col. 30:3-12. The ’097 patent also describes control methods that allow for
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`limiting the rate of increase of engine output torque during operation to reduce
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`emissions and using the electric motor to meet any shortfall in torque required to
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`operate the vehicle. See, e.g., id., col. 37:39-42. An example of the hybrid control
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`method disclosed by the ’097 patent is illustrated in Figure 7(a) (annotated):
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`35. The solid line of the graph in Figure 7(a) depicts the vehicle’s
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`instantaneous torque requirement (road load), whereas the dashed line of the graph
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`depicts the engine’s instantaneous output torque. See, e.g., id., col. 37:51-63. As
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`shown in Figure 7(a) starting at point D, the rate of increase of the engine’s output
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`torque is limited so as to maintain substantially stoichiometric combustion. See, e.g.,
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`id., col. 38:62-65. When this occurs, the engine’s output torque does not meet the
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`road load, and thus, the electric motor is used to provide the balance of the torque to
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`propel the vehicle (see red cross-hatched annotation in Fig. 7(a)).
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`36. By contrast, a conventional vehicle does not have an electric motor to
`
`provide additional torque and cannot limit the rate of increase of the engine’s output
`
`torque to maintain stoichiometric combustion. Instead, when the operator depresses
`
`the accelerator pedal, the operator’s command must be met entirely by the engine in
`
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`Case IPR2015-00792
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`the conventional vehicle, even if this results in a non-stoichiometric and inefficient
`
`combustion when additional fuel is injected into the engine.
`
`37. The claimed inventions of the ’097 patent control the operation of the
`
`engine and electric motor in response to the operator’s command such that
`
`combustion of fuel within the engine occurs at a substantially stoichiometric ratio.
`
`For example, independent claim 30 of the ’097 patent recites a hybrid vehicle
`
`comprising:
`
`
`
`one or more wheels;
`
`an internal combustion engine operable to propel the
`
`hybrid vehicle by providing torque to the one or more wheels,
`wherein said engine has an inherent maximum rate of increase of
`output torque;
`
`at least one electric motor operable to propel the hybrid
`
`vehicle by providing torque to the one or more wheels;
`
`a battery coupled to the at least one electric motor,
`
`operable to provide electrical power to the at least one electric
`motor; and
`
`a controller, operable to control the flow of electrical and
`
`mechanical power between the engine, the at least one electric
`motor, and the one or more wheels, responsive to an operator
`command;
`
`wherein said controller controls said at least one electric
`
`motor to provide additional torque when the amount of torque
`being provided by said engine is less than the amount of torque
`required to operate the vehicle; and
`
`wherein said controller controls said engine such that a
`
`rate of increase of output torque of said engine is limited to less
`than said inherent maximum rate of increase of output torque,
`
`
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`Case IPR2015-00792
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`
`and wherein the controller is operable to limit the rate of change
`of torque produced by the engine such that combustion of fuel
`within the engine occurs at a substantially stoichiometric ratio.
`
`38. The “stoichiometric” features of the claimed invention are set forth in
`
`the limitations relating to the controller. Claim 30 requires a controller operable to
`
`control the flow of electrical and mechanical power between the engine, the electric
`
`motor, and the wheels, responsive to an operator command. The wherein clauses set
`
`forth how the controller controls both the electric motor and engine in response to
`
`the operator’s command. In particular, the controller controls (1) the electric motor
`
`to provide additional torque when the amount of torque being provided by the engine
`
`is less than the amount of torque required to operate the vehicle, and (2) the engine
`
`such that a rate of increase of the engine’s output torque is limited to less than the
`
`inherent maximum rate of increase of output torque, and wherein the controller is
`
`operable to limit the rate of increase of the engine’s output torque such that
`
`combustion of fuel within the engine occurs at a substantially stoichiometric ratio.
`
`39. As discussed above, this is consistent with the specification. Figure
`
`7(a) starting at point D shows that the rate of increase of the engine’s output torque
`
`is limited so as to maintain substantially stoichiometric combustion. See, e.g., id.,
`
`col. 38:62-65. When this occurs, the engine’s output torque does not meet the road
`
`load, and the electric motor provides the balance of the torque to propel the vehicle
`
`(see red cross-hatched annotation in Fig. 7(a)).
`
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`Case IPR2015-00792
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`I also note that during the prosecution of the ’097 patent, the patentee
`
`40.
`
`explained that while substantially stoichiometric combustion is to be maintained,
`
`“drivability – that is, rapid increase in the torque provided to the wheels in response
`
`to the operator’s command – is nonetheless essential to a commercially viable
`
`vehicle. The at least one electric ‘traction’ motor of the hybrid vehicle is instead
`
`employed to provide a rapid increase in the torque to be provided to the wheels of
`
`the vehicle, providing drivability.” See Ex. 1210 at 232-233. The patentee further
`
`explained that: “the rate of increase of torque output by the ICE [internal combustion
`
`engine] is limited by the controller to less than the inherent maximum rate of increase
`
`in output torque of the ICE, and any shortfall in the torque required to meet the
`
`operator’s requirements – that is, to provide drivability – is supplied by torque from
`
`the traction motor.” Id. at 234.
`
`41. The hybrid vehicle may also be operated in a number of modes based
`
`on comparing the vehicle’s instantaneous torque requirements (i.e. the “road load”),
`
`the engine’s maximum torque output, the state of charge of the battery, and other
`
`operating parameters. In an implementation of the ’097 patent, the microprocessor
`
`causes the vehicle to operate in various operating modes pursuant to its control
`
`strategy.
`
`42. For example, in mode I, the hybrid vehicle is operated as an electric car,
`
`with the traction motor providing all torque to propel the vehicle. Ex. 1201 at 35:14-
`
`
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`21. As the vehicle continues to be propelled in electric only mode, the state of charge
`
`of the battery may become depleted, and need to be recharged. In this case, the
`
`hybrid vehicle may transition to mode II to recharge the battery, in which the vehicle
`
`operates as in mode I, with the addition of the engine running the starter/generator
`
`motor to provide electrical energy to operate the traction motor and recharge the
`
`battery. Ex. 1201 at 35:22-36. When the internal combustion engine can operate in
`
`its fuel efficient range based on an evaluation of the road load, the hybrid vehicle
`
`operates in mode IV, with the engine providing torque to propel the vehicle. Ex.
`
`1201 at 35:48-53. In this mode, the motor may also provide torque in order to, for
`
`example, limit the rate of increase of engine output torque during operation to reduce
`
`emissions. Ex. 1201 at 37:39-42; 38:8-52. If the vehicle requires additional torque,
`
`such as for acceleration or passing, the vehicle may enter mode V, where the traction
`
`motor provides additional torque to propel the vehicle beyond that provided by
`
`engine 40. Id. The algorithm implemented by embodiments of the ’097 patent is
`
`illustrated in Fig. 9 reproduced below.
`
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`Case IPR2015-00792
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`See Ex. 1201 at 41:1 – 42:33
`
`
`
`VI. CLAIM CONSTRUCTIONS
`43.
`I understand that in an inter partes review proceeding, the claims of a
`
`patent are to be given their broadest reasonable meaning as they would be understood
`
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`Case IPR2015-00792
`
`by one of ordinary skill in the art, consistent with the specification of the patent. I
`
`understand that Board has construed the following terms. I have used these
`
`constructions in my analysis, which the Board adopted:
`
`Board’s construction
`
`“the amount of instantaneous torque
`required to propel the vehicle, be it
`positive or negative.”
`
`“predetermined torque value that may or
`may not be reset.”
`
`
`
`Claim term
`
`“road load (RL)”
`
`“setpoint (SP)”
`
`
`
`44.
`
`In addition, counsel for Patent Owner has asked that in addition to
`
`applying the Board-adopted constructions that I a

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