EXHIBIT 1006
`
`U.S. Application Publication
`No. 2004/0046242 to Asakawa
`
`(“Asakawa”)
`
`
`
`U.S. Application Publication
`No. 2004/0046242 to Asakawa
`
`(“Asakawa”)
`
`
`
`(19) United States
`(12) Patent Application Publication (10) Pub. No.: US 2004/0046242 A1
`(43) Pub. Date:
`Mar. 11, 2004
`Asakawa
`
`US 20040046242A1
`
`(54) SEMICONDUCTOR DEVICE AND AN
`OPTICAL DEVICE USING THE
`SEMICONDUCTOR DEVICE
`
`(52) US. Cl. ............................................................ .. 257/678
`
`(76) Inventor: Hideo Asakawa, Anan-shi (JP)
`
`(57)
`
`ABSTRACT
`
`Correspondence Address:
`SMITH PATENT OFFICE
`1901 PENNSYLVANIA AVENUE N W
`SUITE 200
`WASHINGTON, DC 20006
`
`(21) Appl. No.:
`
`10/655,323
`
`(22) Filed:
`
`Sep. 5, 2003
`
`(30)
`
`Foreign Application Priority Data
`
`Sep. 5, 2002 (JP) .................................... .. 2002-259482
`May 13, 2003 (JP) .................................... .. 2003-133874
`
`Publication Classi?cation
`
`(51) Int. Cl.7 ................................................... .. H01L 23/02
`
`A semiconductor device comprising a semiconductor ele
`ment and a support member having a recess for housing the
`semiconductor element is disclosed. The support member
`includes lead electrodes and a support part holding the lead
`electrodes so that a surface of tip portions of the lead
`electrodes are exposed in a bottom of the recess. A main
`surface of the support member has at least a ?rst main
`surface disposed adjacent to the recess and a second main
`surface disposed adjacent to the ?rst main surface. The
`second main surface preferably has a protrusion and a
`further recess. The protrusion preferably forms an outer Wall
`around a depression. The semiconductor device having this
`con?guration has excellent and accurate positioning and can
`be strongly bonded With other members. The semiconductor
`device can also be obtained With a high process yield.
`
`a
`
`n
`
`I
`
`.
`
`-
`.-
`u. .|
`a
`II
`
`“I.
`. ,, 57/5531‘
`9
`I
`
`I
`
`sum»
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 1
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 1 0f 26
`
`US 2004/0046242 A1
`
`FIG. 1A
`
`FIG. 1B
`
`4 —
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 2
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 2 0f 26
`
`US 2004/0046242 A1
`
`FIG. 2A
`
`mm
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 3
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 3 0f 26
`
`US 2004/0046242 A1
`
`Fig. 3A
`
`Fig. 3B
`
`1a 11c
`
`7
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 4
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 4 0f 26
`
`US 2004/0046242 A1
`
`FIG. 4A
`
`\
`
`\
`
`\
`
`\
`
`\
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 5
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 5 0f 26
`
`US 2004/0046242 A1
`
`FIG. 5
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 6
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 6 0f 26
`
`US 2004/0046242 A1
`
`FIG. 6
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 7
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 7 0f 26
`
`US 2004/0046242 A1
`
`FIG. 7
`
`k0 I]
`
`2
`
`11
`
`12
`
`1O
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 8
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 8 0f 26
`
`US 2004/0046242 A1
`
`FIG. 8
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 9
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 9 0f 26
`
`US 2004/0046242 A1
`
`FIG. 9
`
`21
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 10
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 10 0f 26 US 2004/0046242 A1
`
`FIG. 10
`
`33a
`
`31
`
`35
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 11
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 11 0f 26
`
`US 2004/0046242 A1
`
`FIG. 11
`
`'IIIIIIIIIIIII7;IIIIIIIIIIIIIII
`
`5.
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 12
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 12 0f 26 US 2004/0046242 A1
`
`FIG. 12
`
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`I n l??l n )l n u n )uuuuuuuuuuuuuuun n n nn )1 )l n u u luuuuuuuuuuuuuwuu
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`c ' " " " ‘W000UWUUUUUUUUUWUUUUUUUUUUUUUUUUUUUUUUUUUUUUUL
`
`3.
`
`16 ogcgogo
`
`23
`
`O
`
`C C S O
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 13
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 13 0f 26 US 2004/0046242 A1
`
`FIG. 13
`
`15
`
`165p» 2» /
`7
`. / //
`V
`
`14
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 14
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 14 0f 26 US 2004/0046242 A1
`
`FIG. 14
`
`20
`
`21
`
`19
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 15
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 15 0f 26 US 2004/0046242 A1
`
`FIG. 15
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 16
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 16 0f 26 US 2004/0046242 A1
`
`25/
`FIG. 16A
`
`“A 27
`24
`
`/\28
`
`FIG. 16D
`25
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 17
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 17 0f 26 US 2004/0046242 A1
`
`FIG. 17A
`
`p
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 18
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 18 0f 26 US 2004/0046242 A1
`
`FIG. 18A
`
`FIG. 18B
`
`.
`
`k
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 19
`
`
`
`Patent Application Publication Mar. 11, 2004 Sheet 19 0f 26 US 2004/0046242 A1
`
`FIG. 19A
`
`FIG. 19B
`
`.
`
`k
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 20
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 21
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 22
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 23
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 24
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 25
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 26
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 27
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 28
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 29
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 30
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 31
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 32
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 33
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 34
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 35
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 36
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 37
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 38
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 39
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 40
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 41
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 42
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 43
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 44
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 45
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 46
`
`
`
`Kingbright Elec. Co. Ltd., Kingbright Corp., SunLED Corp.,
`Kingbright Co. LLC, SunLED Co. LLC and Sunscreen Co. Ltd.
`Exhibit - 1006 Page 47
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