HYBRID VEHICLES
`
`Inventors: Alex J. Severinsky
`Theodore N. Louckes
`
`
`This application is a continuation-in-part of Ser. No.
`09/264,817, filed March 9, 1999, now U. S. patent 6,209,672,
`issued
`April 3, 2001, which in turn claims priority from provisional
`application Ser. No.
`60/100,095, filed September 14, 1998, and is
`also a continuation-in—part of Ser. No; 09/392,743, filed September
`9, 1999, which in turn claims priority from provisional application
`Ser. No. 60/122,296, filed March 1, 1999.
`
`'
`
`o
`'o
`.This application relates to improvements in hybrid vehicles,
`that is, vehicles in which both an internal combustion engine and
`one or more electric motors are provided to supply torque to the
`driving wheels of the vehicle. More particularly, this invention
`relates to a hybrid electric vehicle that is fully competitive with
`presently conventional vehicles as regards performance, operating
`convenience, and cost, while achieving substantially improved fuel
`economy and reduced pollutant emissions.
`
`' c
`
`'
`e
`'o
`For many years great attention has been given to the problem
`of reduction of fuel consumption of automobiles and other highway
`vehicles. Concomitantly very substantial attention has been paid
`‘to reduction of pollutants emitted by automobiles
`and other
`vehicles. To a degree, efforts to solve these problems conflict
`with one another. For example,
`increased thermodynamic efficiency
`and thus reduced fuel consumption can be realized if an engine is
`operated at higher temperatures. Thus there has been substantial
`interest in engines built of ceramic materials withstanding higher
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`combustion temperatures than those now in use. However, higher
`combustion temperatures in gasoline-fueled engines lead to increase
`in certain undesirable pollutants, typically NOx.
`'
`Another possibility for reducing emissions is to burn mixtures
`of gasoline and ethanol ("gasohol"), or straight ethanol. However,
`to date ethanol has not become economically competitive with
`gasoline, and consumers have not accepted ethanol
`to any great
`degree. Moreover,
`to make an alternate fuel
`such as ethanol
`available
`to the
`extent
`necessary
`to achieve
`appreciable
`improvements in nationwide air quality and fuel conservation would
`require immense costs for infrastructure improvements; not only the
`entire nation's motor fuel production and delivery system, but also
`the vehicle manufacture, distribution, and repair system, would
`have to be extensively revised or substantially duplicated.
`One proposal for reducing pollution in cities is to limit the
`use of vehicles powered by internal combustion engines and instead
`employ electric vehicles powered by rechargeable batteries. To
`date, all
`such “straight electric" cars have had very limited
`range,
`typically no more than 150 miles, have insufficient power
`for acceleration and hill climbing except when the batteries are
`substantially fully charged,
`and. require substantial
`time for
`battery recharging. Thus, while there are many circumstances in
`which the limited range and extended recharging time of
`the
`batteries would not be an inconvenience, such cars are not suitable
`for all the travel requirements of most individuals. Accordingly,
`an electric car would have to be an additional vehicle for most
`users, posing a substantial economic deterrent. Moreover, it will
`be appreciated that
`in the United States most electricity is
`ted in coal-fired. power plants,
`so that using electric
`genera
`f the pollution, but does not
`vehicles merely moves the source 0
`eliminate it. Furthermore, comparing the respective net costs per
`mile of driving, electric vehicles are not competitive with
`ethanol-fueled vehicles, much less with conVentional gasoline-
`fueled vehicles. See, generally, Simanaitis,
`
`"Electric Vehicles",
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`“AC Propulsion
`Reynolds,
`Road & Track, May 1992, pp. 126-136;
`Road & Track, October 1992, pp. 126-129.
`CRX", Br°°ks et 31 U-S-
`h an electric
`patent 5,492,192 shows suc
`ed to incorporation of
`vehicle; the invention appears to be direct
`into an
`technologies
`antilock braking
`control
`and
`traction
`nventional electric vehicle.
`also been paid over
`the years
`to
`including internal combustion
`
`otherwise co
`Much attention has
`
`The simplest such
`—electric
`
`engines powering generators,
`lectric vehicles.
`range exhibited by simple e
`ral principle as diesel
`vehicles operate on the same gene
`st railroads.
`In such systems, an internal
`locomotives used by mo
`tor providing electric power to
`combustion engine drives a genera
`els of the vehicle.
`traction motors connected directly to the whe
`that
`no variable gear
`ratio
`the advantage
`This
`system has
`e and the wheels of the
`is required between the engin
`transmission
`vehicle.More particularly, an internal combustion engine produces zero
`e at zero engine speed (RPM)
`and reaches its torque peak
`torqu
`perating range. Accordingly, all
`somewhere in the middle of its 0
`n internal combustion engine (other
`than certain single—speed
`'
`les using friction or centrifugal
`and not useful for normal driving) require a variable—
`en the engine and the wheels, so that the
`eds and loads
`
`clutches,
`
`engine's torque ca
`some sort of clutch must be
`encountered. Further,
`m the wheels, allowing
`mechanically decoupled fro
`the engine can be
`and to allow
`is still running,
`the vehicle to stop while the engine
`t to the drive train while
`some slippage of the engine with respec
`starting from a stop.
`It would not be practical
`to provide a
`diesel locomotive, for example, with a multiple speed transmissi
`or
`a clutch. Accordingly,
`the additional
`complexity of
`the
`or
`and electric traction motors
`is accepted.
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`connected directly to the wheels; when it is desired that the train
`should accelerate,
`the diesel engine is simply throttled to
`increase the generator output and the train begins to move.
`The same drive system may be employed in a smaller vehicle
`such as
`an
`automobile or
`truck,
`but has
`several distinct
`disadvantages in this application. In particular, and as discussed
`in detail below in connection with Figs. 1 and 2, it is well known
`that
`a gasoline or other
`internal combustion engine is most
`efficient when
`producing
`near
`its maximum output
`torque.
`Typically,
`the number of diesel locomotives on a train is selected
`in accordance with the total tonnage to be moved and the grades to
`be overcome, so that all the locomotives can be operated at nearly
`full torque production. Moreover, such locomotives tend to be run
`at steady speeds for long periods of time. Reasonably efficient
`fuel use is thus achieved. However,
`such a direct drive vehicle
`would not achieve good fuel efficiency in typical automotive use,
`involving many short trips,
`frequent stops in traffic, extended
`low-speed operation and the like.
`So-called "series hybrid" electric vehicles have been proposed
`for automotive use, wherein batteries are used as energy storage
`devices, so that an internal combustion engine provided to power a
`generator can be operated in its most fuel—efficient output power
`range while still allowing the electric traction motor(s) powering
`the vehicle to be operated as required. Thus the engine may be
`loaded by supplying torque to a generator charging the batteries
`while supplying electrical power
`to the traction motor(s)
`as
`required, so as to operate efficiently. This system overcomes the
`limitations of electric vehicles noted above with respect
`to
`limited range and long recharge times.
`Thus, as compared to a
`internal
`combustion engine
`in a series hybrid electric
`delivers torque directly to the wheels,
`vehicle,
`torque is delivered from,the engine to the wheels via a
`serially connected generator used as
`a battery charger,
`the
`battery, and the traction motor. HOwever, energy transfer between
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`those compone
`
`a1 an interna
`
`Thus, series
`
`least approximately 25% of engine
`nts consumes at
`such components add substantially to the cost and
`power. Further,
`in particular, an electric motor capable of
`weight of the vehicle;
`t all expected demand, e.g.,
`to
`providing sufficient torque to mee
`during hill-
`allow reasonable performance under acceleration,
`climbing and the like,
`is rather heavy-and expensive.
`een immediately successful.
`hybrid vehicles have not b
`1 hybrid" approach is shown in U.S.
`A more promising "paralle
`Patent Nos. 3,566,717 and 3,732,751 to Berman et al. In Berman et
`1 combustion engine and an electric motor are matched
`through :1 complex gear
`train so that both can provide torque
`directly ix)
`the wheels,
`the vehicle being operated ill several
`Where the output of the internal combustion engine
`different modes.
`drive
`the vehicle
`("first mode
`is more
`than necessary to
`stant speed and excess power is
`operation") the engine is run at can
`to electrical
`converted by a first motor/generator
`("Speeder")
`the
`“second mode operation",
`energy for storage in a battery.
`In
`and is
`internal combustion engine drives the wheels directly,
`throttled. When more power is needed than the engine can provide,
`a second motor/generator or "torquer" provides additional torque as
`
`needed.
`
`Berman et a1 thus show two separate electric motor/generators
`red by the internal combustion engine;
`the "Speeder“
`separately powe
`while the "torquer" propels the vehicle
`charges the batteries,
`forward in traffic. This arrangement
`is a source of additional
`cost and difficulty, as two separate modes of engine
`complexity,
`Moreover,
`the operator must control
`the
`control are required.
`Such a complex
`sition between the several modes of operation.
`tran
`Automobiles
`automotive market.
`vehicle is unsuited for
`the
`n be no more complicated to operate
`intended for mass production ca
`and must be essentially "foolproof",
`resistant to damage that might be caused by operator
`is,
`that
`error. Further,
`the gea
`
`quite complex and difficult to manufacture economically. Berman et
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`al also indicate that one or even two variable—speed transmissions
`may be required; see, e.g., col. 3,
`lines 19 — 22 and 36 - 38 of
`patent 3,566,717, and col. 2,
`lines 53 - 55 of patent 3,732,751.
`Lynch et al patent 4,165,795 also shows an early parallel
`hybrid drive.
`Lynch argues that maximum fuel efficiency can be
`realized when a relatively small
`internal combustion engine is
`provided,
`such that when the engine is operated at an efficient
`speed, it produces approximately the average power required over a
`typical mission.
`The example given is of an engine producing 25
`hp maximum and 17 hp at its most efficient speed, about 2500 rpm.
`This is to be combined with an electric motor—generator of about 30
`peak hp. This vehicle requires a variable—ratio transmission to
`achieve reasonable performance. It appears that the engine is to be
`run continuously, at
`a
`steady speed, with additional
`torque
`provided by the motor when needed and excess torque produced by the
`engine being used to charge the batteries.
`In a first embodiment,
`torque provided by the motor
`is transmitted to the drive wheels
`through the engine, while in a second embodiment their respective
`positions are reversed.
`Nishida U.S. patent 5,117,931 shows a parallel hybrid vehicle
`where torque from an electric motor may be combined with torque
`from an internal combustion engine in a "torque transmission unit"
`comprising paired bevel gears
`and means
`for controlling the
`relative rates of rotation of the motor and engine, so that the
`motor can be used to start the engine, absorb excess torque from
`the engine
`(by
`charging a battery),
`or provide
`additional
`propulsive torque.
`A variable—speed transmission is coupled
`between the torque transmission unit and the propelling wheels.
`Both
`the
`torque
`transmission unit
`and
`the variable-speed
`transmission are complex, heavy, and expensive components,
`the use
`of which would preferably be avoided.
`Helling U.S. patent 3,923,115 also shows a hybrid vehicle
`having a torque transmission unit for combining torque from an
`electric motor and an internal combustion engine.
`However,
`in
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`the motor and engine
`the relative rates of rotation of
`input shafts are fixed;
`a flywheel is provided to store excess
`to store excess electrical
`8,040 shows another hybrid
`' energy. Albright, Jr. et al patent 4,58
`drive scheme using a flywheel
`in addition to batteries to store
`excess energy; various complicated .mechanical connections are
`provided between the various components. Capacitors have also been
`proposed for energy storage; see Bates et a1 U.S. patent 5,318,142.
`Fjallstrfim U.S. patent 5,120,282 shows a parallel hybrid drive
`train wherein torque from two electric motors is combined with
`torque produced by an internal combustion engine; the combination
`
`including
`
`Hunt U.S. Patent Nos. 4,405,029 and 4,470,
`parallel hybrids requiring complex gearing arrangements,
`More specifically,
`the Hunt patents
`multiple speed transmissions.
`hybrid vehicles. Hunt
`disclose several embodiments of parallel
`lines 6 - 20 of the '476 patent)
`that an
`4,
`indicates (see col.
`t low speeds up to 20 mph,
`electric motor may drive the vehicle a
`and an internal combustion engine used for speeds above 20 mph,
`while "in certain speed ranges,
`such as from 15 — 30 mph, both
`Additionally, both power sources
`power sources may be energized...
`" Hunt also indicates
`could be utilized under heavy load conditions.
`that "the vehicle could be provided with an automatic changeover
`' e which automatically shifts from the electrical power source
`to the internal combustion power source, depending on the speed of
`the vehicle" (col. 4,
`lines 12 - 16).
`However,
`the Hunt vehicle does not meet the objects of the
`present invention, as discussed in detail below. Hunt's vehicle in
`each embodiment
`requires
`a conventional manual or automatic
`transmission. See col. 2,
`lines 6
`— 7. Moreover,
`the internal
`combustion engine is connected to the transfer case (wherein torque
`from the internal combustion engine and electric motor is combined)
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`to provide additional torque and additional regenerative braking as
`needed.More particularly,
`the latter Kawakatsu patent asserts that
`a single electric motor sized to provide sufficient
`torque to
`propel
`the vehicle would not be capable of providing sufficient
`regenerative braking force; see col. 1,
`line 50 — col.
`2 line 8.
`Accordingly, Kawakatsu provides two separate motor/generators, as
`noted; a separate engine starting motor is also provided.
`See col.
`6,
`lines
`22
`-
`23.
`In the
`embodiment
`shown,
`the
`larger
`motor/generator is connected to the wheel drive shaft, while the
`engine and the smaller motor/generator are connected to the wheels
`through
`a
`complex mechanism comprising
`three
`separately-
`controllable clutches. See col. 5,
`lines 50 — 62.
`Numerous patents disclose hybrid vehicle drives tending to
`fall into one or more of the categories discussed above. A number
`of patents disclose systems wherein an operator is required to
`select between electric and internal combustion operation;
`for
`example,
`an electric motor
`is provided for operation inside
`buildings where exhaust fumes would be dangerous, and an internal
`combustion engine provided for operation outdoors.
`It is also
`known to propose a hybrid vehicle comprising an electric motor for
`use at low speeds, and an internal combustion engine for use at
`higher speed.
`The art also suggests using both when maximum torque
`is required.
`In several cases the electric motor drives one set of
`wheels and the internal combustion engine drives a different set.
`See generally Shea (4,180,138); Fields et a1 (4,351,405); Kenyon
`(4,438,342); Krohling (4,593,779); and Ellers (4,923,025).
`Many of these patents show hybrid vehicle drives wherein a
`variable speed transmission is required, as do numerous additional
`references. A transmission as noted above is typically required
`where the internal combustion engine and/or the electric motor are
`not capable of supplying sufficient torque at low speeds. See Rosen
`(3,791,473); Rosen (4,269,280); Fiala (4,400,997); and Wu et a1
`(4,697,660). Kinoshita (3,970,163)
`shows a vehicle of this general
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`type wherein a gas turbine engine is coupled to the road wheels
`through a three-speed transmission; an electric motor is provided
`to supply additional torque at low speeds.
`For further examples of series hybrid vehicles generally as
`discussed above, see Bray (4,095,664); Cummings (4,148,192); Monaco
`et
`al
`(4,306,156);
`Park
`(4,313,080); McCarthy
`(4,354,144);
`Heidemeyer
`(4,533,011); Kawamura
`(4,951,769); and Suzuki et a1
`(5,053,632). Various of.these address specific problems arising in
`the manufacture or use of hybrid vehicles, or specific alleged
`design improvements.
`For example, Park addresses certain specifics
`of battery charging and discharge characteristics, while McCarthy
`shows
`£1 complex drive system involving an internal combustion
`engine driving two electric motors;
`the torque generated by the
`latter is combined in a complex differential providing continuously
`variable gear ratios.
`Heidemeyer
`shows connecting an internal
`combustion engine to an electric motor by a first friction clutch,
`and connecting the motor to a transmission by a second friction
`
`clutch.
`
`other patents of general relevance to this subject matter
`include Toy
`(3,525,874),
`showing a series hybrid using a gas
`turbine as internal combustion engine; Yardney (3,650,345), showing
`use of
`:3 compressed-air or similar mechanical starter for the
`internal combustion engine of a series hybrid, such that batteries
`of
`limited current
`capacity could be used;
`and Nakamura
`(3,837,419), addressing improvements in thyristor battery—charging
`and motor drive circuitry.
`Somewhat further afield but of general
`interest are the disclosures of Deane
`(3,874,472); Horwinski
`(4,042,056); Yang
`(4,562,894); Keedy
`(4,611,466);
`and Lexen
`(4,815,334); Mori
`(3,623,568); Grady,
`Jr.
`(3,454,122); Papst
`(3,211,249); Nims et a1 (2,666,492); and Matsukata (3,502,165).
`Additional references showing parallel hybrid vehicle drive systems
`include Froelich (1,824,014) and Reinbeck (3,888,325).U.S. Patent
`4,578,955 to Medina shows a hybrid system wherein a gas turbine
`is used to drive»a generatbr as needed to charge batteries. Of
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`particular interest to certain aspects of the present invention is
`that Medina discloses that the battery pack should have a voltage
`in the range of 144,
`168 or 216 volts and the generator should
`deliver current in the range of 400 to 500 amperes. ThoSe of skill
`in the art will
`recognize that
`these high currents
`involve
`substantial resistance heating losses, and additionally require
`that all electrical connections be made by positive mechanical
`means such as bolts and nuts, or by welding. More specifically, for
`reasons of safety and in accordance with industry practice,
`currents in excess of about 50 amperes cannot be carried by the
`conventional
`plug-in
`connectors
`preferred
`for
`reasons
`of
`convenience and economy, but must be carried by much heavier, more
`expensive
`and
`less
`convenient
`fixed connectors
`(as used on
`conventional starter and battery cable connections). Accordingly,
`it would be desirable to operate the electric motor of a hybrid
`vehicle at lower currents.
`U.S. patent 5,765,656 to Weaver also shows a series hybrid
`wherein a gas turbine is used as the internal combustion engine;
`hydrogen is the preferred fuel.
`U.S. Patent No. 4,439,989 to Yamakawa shows a system wherein
`two different
`internal combustion engines are provided,
`so that
`only one need be run when the load is low. This arrangement would
`be complex and expensive to manufacture.
`Detailed discussion of various aspects of hybrid vehicle
`drives may be found in Kalberlah, "Electric Hybrid Drive Systems
`for Passenger Cars
`and Taxis",
`SAE Paper No.
`910247
`(1991).
`Kalberlah first compares "straight" electric, series hybrid, and
`parallel hybrid drive trains, and concludes that parallel hybrids
`are preferable, at least when intended for general use (that is,
`straight electric vehicles may be useful under certain narrow
`conditions of low—speed,
`limited range urban driving). Kalberlah
`pares various forms of parallel hybrids, with respect to
`4, and concludes that the most practical arrangement is
`'n which an internal combustion engine drives a first pair of
`
`then com
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`the second; more particularly,
`and sum electric motor
`wheels,
`Kalberlah indicates that mechanical combination of the torque from
`an internal combustion engine and an electric motor is impractical.
`Gardner U.S.
`patents
`5,301,764
`and
`5,346,031
`follow
`Kalberlah's teachings,
`in that Gardner shows separately driving at
`least two pairs of wheels; one pair is driven by a first electric
`motor, and the second by a second electric motor or alternatively
`by a small internal combustion engine. Three different clutches
`are provided to allow 'various
`sources of drive torque to be.
`connected to the wheels,
`and to a generator, depending on the
`vehicle's operation mode.
`The internal combustion engine is run
`continuously, and provides the driving torque when the vehicle is
`in a cruise mode; at other times it is used to charge the batteries
`powering the electric motors.
`Bullock,
`"The Technological Constraints of Mass, Volume,
`Dynamic Power Range and Energy Capacity on the Viability of Hybrid
`and Electric Vehicles",
`SAE Paper No. 891659
`(1989) provides a
`detailed theoretical analysis of electric vehicles in terms of the
`loads thereon, and a careful analysis of the various battery types
`then available.
`Bullock. concludes that
`a ‘vehicle having 'two
`electric motors of differing characteristics, driving the wheels
`through a variable—speed transmission, would be optimal
`for
`automotive use;
`see the discussion of Fig.
`8.
`Bullock also
`suggests the use of an internal combustion engine to drive battery
`charging, but does not address combining the engine's torque with
`that from the motors; see pp. 24 - 25.
`Further related papers are collected in Elggtrig_ang_fiybrid
`yghigle_1§ghnglggy, volume SP-915, published by SAE in February
`1992.
`See also Wouk, "Hybrids: Then and Now"; Bates, "0n the road
`with a Ford HEV", and King et al, "Transit Bus takes the Hybrid
`Route", all in lEEE_§pggt;gm, Vol. 32, 7,
`(July 1995).
`Urban et a1 U.S. patent 5,667,029 shows two embodiments of
`parallel hybrids; a first embodiment is shown in Figs.
`1 — 9 and
`11, and a second in Figs. 12 - 17. Both embodiments have numerous
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`including similar operating modes. Referring to
`common features,
`nal combustion engine provides torque
`the first embodiment, an inter
`to the road wheels or to a generator;
`two electric motors can
`provide torque to the road wheels, or charge batteries during
`Torque from the engine and motors
`is
`regenerative braking.
`-ratio transmission.
`the input shaft
`to a variable
`combined at
`to allow the engine's
`Overrunning clutches are provided, e.g.,
`torque to be applied to the road wheels wi
`motors.
`54, certain transitions
`lines 25.—
`indicated at col. 6,
`As
`between various operating modes are made automatically, responsive
`to the position of
`the accelerator pedal;
`for example,
`if the
`operator does not depress the pedal beyond a given point, only the
`internal combustion engine is employed to propel the vehicle;
`if
`the operator depresses the pedal more fully,
`the electric motors
`are also energized.
`other changes in the operational mode must be
`made by the operator directly;
`for example,
`the vehicle may be
`operated as a "straight electric" vehicle, e.g. for short duration
`rator's making an appropriate control action.
`See
`
`thout also rotating the
`
`trips, by the ope
`col. 7,
`lines 49 - 56.
`ffer from a number of
`The Urban et a1 design appears to su
`First,
`the internal combustion engine is
`significant defects.
`ded to accelerate the vehicle to
`stated to provide all torque nee
`cruising speed under normal circumstances (see col. 5,
`lines 3 -
`during cruising (see col. 6,
`10), and also to propel the vehicle
`The electric motors are to be used only during
`lines 48 — 54).
`5,
`lines 10 — 13. A 20
`rapid acceleration and hill—climbing; col.
`operated through a continuously variable—ratio
`horsepower engine,
`is stated to be adequate for
`transmission and a torque converter,
`learly complex and expensive;
`this purpose.
`Such components are c
`otoriously inefficient. Moreover,
`using the internal combustion engine as the sole source of power
`it to be run at low speeds,
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`that excess
`(Various additional references suggest
`polluting.
`torque can be used to charge batteries; if this were incorporated
`in the tmban system,
`the engine might be run at a reasonably
`efficient output level while the vehicle was stationary, but this
`would lead to high levels of noise and vibration.
`In any event
`Urban does not appear to consider this possibility.)
`0n the other hand, Urban does suggest that the vehicle can be
`operated as a "straight.e1ectric" under low-speed conditions, but
`this requires the operator to provide an explicit control
`input;
`this complexity is unacceptable in a vehicle intended to be sold in
`quantity, as would be required in order to reach Urban's stated
`goals of reduction of atmospheric pollution and reduced energy
`consumption.
`As noted,
`hybrid vehicle operation must
`be
`essentially "foolproof", or "transparent" to the user,
`to have any
`chance of commercial success.
`Urban's second embodiment is mechanically simpler, employing
`but a single "dynamotor",
`through which torque is transmitted from
`the engine to the variable-ratio transmission, but suffers from the
`
`is directed to the
`A second Urban et al patent, 5,704,440,
`method of operation of the vehicle of the '029 patent and suffers
`the same inadequacies.
`Various articles describe several generations of Toyota Motor
`Company hybrid vehicles, believed to correspond to that available
`commercially as the "Prius". See, for example, Yamaguchi, "Toyota
`readies gasoline/electric hybrid system", Automotiyg_§nginggging,
`July 1997, pp. 55 — 58; Wilson, "Not Electric, Not Gasoline, But
`Both", Autgweek, June 2, 1997, pp.
`17 — 18; Bulgin,
`"The Future
`Works, Quietly", Autgmeek February 23, 1998, pp.
`12 and 13; and
`"Toyota Electric and Hybrid Vehicles", a Toyota brochure.
`A more
`detailed discussion of the Toyota vehicle's powertrain is found in
`Nagasaka et a1,
`"Development of
`the Hybrid/Battery ECU for the
`Toyota Hybrid System",
`SAE paper 981122
`(1998), pp.
`19
`s 27.
`According to the Wilson article, Toyota describes this vehicle as
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`a "series-parallel hybrid"; regardless of the label applied, its
`powertrain appears to be similar to that of
`the Berman patents
`described above, that is, torque from either or both of an internal
`combustion engine and an electric motor are controllably combined
`in a "power-split mechanism" and transmitted to the drive wheels
`through a planetary gearset providing the functionality of
`a
`variable-ratio transmission.
`See the Nagasaka article at pp. 19 —
`
`20.
`
`Furutani U.S. patent 5,495,906 describes a vehicle having an
`internal combustion engine driving a first set of wheels through a
`variable-ratio transmission and an electric motor driving a second
`set of wheels. The engine is apparently intended to be
`run
`continuously; at
`low speeds,
`it drives a_generator
`to charge
`batteries providing energy to the motor, and at higher speeds the
`engine or both engine and motor propel
`the vehicle.
`In some
`circumstances the transmission may not be required; compare, for
`example, col. 3,
`lines 4 — 8 with col. 5,
`lines 59 - 64.
`U.S. patent 5,842,534 to Frank shows a "charge depletion“
`control method for hybrid vehicles;
`in this scheme,
`the internal
`combustion engine is essentially used only when the state of the
`batteries is such that
`the vehicle cannot otherwise reach a
`recharging point.
`See col. 3,
`lines 50 — 55.
`In normal operation,
`the batteries are recharged from an external power source.
`Frank
`also discusses
`two—mode brake pedal operation, wherein mechanical
`brakes are engaged in addition to regenerative braking when the
`pedal is depressed beyond a preset point.
`U.S. patent 5,823,280 to Lateur et al shows a parallel hybrid
`wherein the shafts of an internal combustion engine and first and
`second electric motors are all coaxial; the engine is connected to
`the first motor by a clutch, and the first motor to the second by
`a planetary gearset,
`allowing the speeds of
`the motors to be
`varied so as to operate them in their most efficient range.
`See
`col. 4,
`line 57 - col. 5,
`line 60.
`U.S. patent 5,826,671 to Nakae et a1 shows a parallel hybrid
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`wherein torque from an internal combustion engine is combined with
`that from a motor
`in a planetary gearset; a clutch is provided
`therebetween. The specific invention relates to sensing of engine
`warmup conditions, so as to limit emission of unburnt fuel and thus
`
`lower emissions.
`
`U.S. patent 5,846,155 to Taniguchi et a1 shows a parallel
`hybrid wherein torque from an internal combustion engine and a
`motor
`is again combined in a planetary gearset;
`the specific
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`transmission.
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`It will be appreciated by those of skill_in the art that there
`are significant
`limitations inherent
`in 'the use of planetary
`gearsets as a: means for connecting different sources, e.g.,
`an
`internal combustion engine and an electric motor,
`to the drive
`wheels of a vehicle, namely,
`that unless the planetary gearset is
`effectively locked (anathematic to its use as ea continuously-
`variable transmission, e.g.,
`in the Toyota vehicle) it is capable
`of additive combination of shaft speeds, but not of output torque.
`Hence,
`the principal advantage of the parallel hybrid drivetrain,
`additive combination of
`the output
`torque of both the electric
`motor and the internal combustion engine,
`is only available when
`the planetary gearset
`is locked.
`This fact
`is acknowledged by
`Lateur, for example, at col. 6,
`line 27.
`include U.S.
`Additional disclosures of possible interest
`patent 5,845,731 to Buglione et al; this patent issued December 8,
`1998, and therefore is not necessarily available as a reference
`against the claims of the present application. The basic powertrain
`shown by Buglione et a1 includes an internal combustion engine 12,
`coupled through a first clutch 18 to a first electric motor 20,
`coupled to a second electric motor 26 through a second clutch 24;
`the wheels are (apparently;
`see col. 3,
`line 8) driven by the
`second motor 26.
`The overall hybrid operational scheme provided by
`Buglione et a1 is illustrated in Fig. 4. At
`low speeds one or both
`motors may be used to propel
`the vehicle, with the engine off,
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`During low—
`
`ruising the second motor propels the vehicle, while during
`high-speed cruising,
`the engine propels
`the vehicle.
`When
`acceleration is required at high speed,
`the engine and both motors
`may be used to propel the vehicle. Buglione et al also indicates
`that a variable-ratio transmission may be unnecessary, col. 3,
`line
`9, and that the first motor can be used to start the engine, col.
`4,
`lines 8 - 15.
`showing an "electrically
`U.S. patent 5,586,613 to Ehsani,
`peaking hybrid" vehicle is also of interest- Ehsani‘s vehicle is
`shown in several embodiments;
`in each, an engine is apparently to
`be
`run continuously, with excess
`torque used to charge the
`batteries,
`and one or more motors used to provide additional
`propulsive torque when the engine's output torque is inadequate. A
`transmission is provided in some embodiments of the Ehsani vehicle.
`An embodiment
`involving two motors is shown in Fig. 7, and can be
`modified as discussed in the text at col. 9,
`lines
`4 - 5. Fig. 7
`itself shows driving a first set of wheels by a first "electric
`machine", i.e., a motor capable of operation as a generator. This
`drive arrangement
`is independent of a second drive arrangement,
`whereby a second set of wheels is driven by an engine connected
`through a first clutch to a second electric machine, connected to
`the second set of wheels by a second clutch.
`Ehsani suggests at
`col. 9,
`lines 4 - 5 that the drive shaft otherwise coupled to the
`first electri