throbber
IPR2014-00495
`U.S. Patent No. 6,853,142
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`UNITED STATES PATENT AND TRADEMARK OFFICE
`__________________
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`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`__________________
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`INTEL CORPORATION
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`Petitioner
`
`v.
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`ZOND, LLC
`Patent Owner
`__________________
`
`Case IPR2014-00495
`Patent 6,853,142
`__________________
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`
`ZOND LLC’S PATENT OWNER PRELIMINARY RESPONSE
`PURSUANT TO 37 C.F.R. § 42.107(a)
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`IPR2014-00495
`U.S. Patent No. 6,853,142
`TABLE OF CONTENTS
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`I. INTRODUCTION ...........................................................................................................1 
`
`II. TECHNOLOGY BACKGROUND ...............................................................................9 
`
`A. 
`
`B. 
`
`Overview Of Magnetron Sputtering Systems. ...................................................9 
`
`The ’142 patent: Dr. Chistyakov invents a new apparatus containing an
`ionization source to generate weakly ionized plasma, an electrical pulse
`applied to the weakly ionized plasma to create strongly ionized plasma and a
`gas line to supply feed gas to the strongly-ionized plasma to diffuse the
`strongly-ionized plasma, and allow additional power to be absorbed by the
`strongly ionized plasma. ..................................................................................10 
`
`C. 
`
`The Petitioner Mischaracterized The File History. ..........................................14 
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`III. SUMMARY OF THE PETITIONER’S PROPOSED GROUNDS FOR REVIEW ..18 
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`IV. PATENT OWNER’S CLAIM CONSTRUCTIONS. .................................................19 
`
`A. 
`
`The construction of “weakly ionized plasma” and “strongly ionized
`plasma.” ...........................................................................................................20 
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`V. THERE IS NO REASONABLE LIKELIHOOD OF PETITIONER PREVAILING
`AS TO A CHALLENGED CLAIM OF THE ’142 PATENT. ..................................22 
`
`A. 
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`The Petition failed to demonstrate any motivation to combine. ......................24 
`
`1. 
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`Scope and content of prior art. ...................................................................26 
`
`a. 
`
`b. 
`
`c. 
`
`Kudryavtsev – A. A. Kudryavtsev and V.N. Skerbov, Ionization
`relaxation in a plasma produced by a pulsed inert-gas discharge, Sov.
`Phys. Tech. Phys. 28(1), pp. 30-35, January 1983 (Ex. 1106), ...........27 
`
`Lantsman – U.S. Pat. No. 6,190,512 (Exhibit 1104) ...........................29 
`
`Mozgrin – D.V. Mozgrin, et al, High-Current Low-Pressure Quasi-
`Stationary Discharge in a Magnetic Field: Experimental Research,
`Plasma Physics Reports, Vol. 21, No. 5, pp. 400-409, 1995 (Exhibit
`1103). ...................................................................................................30 
`
`d. 
`
`Wang – U.S. Patent No. 6,413,382 (Exhibit 1105)..............................32 
`
`2. 
`
`The Petitioner Fails To Show That It Would Have Been Obvious To
`Combine The DC Power System Without Pulses Of Lantsman With The
`Pulsed Power System Of Either Mozgrin or Wang. ..................................34 
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`ii
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`3. 
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`IPR2014-00495
`U.S. Patent No. 6,853,142
`The Petitioner Fails To Show That It Would Have Been Obvious To
`Combine The Cylindrical Tube System Without A Magnet Of
`Kudryavtsev With Either The Mozgrin or Wang Magnetron System. ......40 
`
`B. 
`
`The Petition fails to demonstrate how the alleged combinations teach every
`element of the challenged claims. ....................................................................45 
`
`1. 
`
`2. 
`
`3. 
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`The cited references do not teach “a gas line that supplies feed gas to the
`strongly-ionized plasma, the feed gas diffusing the strongly-ionized
`plasma, thereby allowing additional power from the pulsed power supply
`to be absorbed by the strongly ionized plasma,” as recited in independent
`claim 1 and as similarly recited in independent claim 10. .........................46 
`
`The cited references do not teach that “applying the electrical pulse
`comprises applying a quasi-static electric field across the weakly-ionized
`plasma” as recited in claim 13. ..................................................................49 
`
`The cited references do not teach a “selecting at least one of a pulse
`amplitude and a pulse width of the electrical pulse in order to increase an
`ionization rate of the strongly-ionized plasma,” as required by dependent
`claim 14. .....................................................................................................50 
`
`C. 
`
`D. 
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`The Petition Failed to Identify Any Compelling Rationale for Adopting
`Redundant Grounds of Rejection Under Both Mozgrin and Wang. ................52 
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`The Petitioner Failed To Establish That The Mozgrin Thesis Is Prior Art. .....56 
`
`VI. CONCLUSION...........................................................................................................58 
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`iii
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`I. INTRODUCTION
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`The Board should deny the present request for inter partes review of U.S.
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`Patent No. 6,853,142 (“the ’142 patent”) because there is not a reasonable
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`likelihood that the Petitioner will prevail at trial with respect to at least one
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`claim of the ’142 patent.1
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`Indeed, there are six different and independent groups of reasons why
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`the Petitioner cannot prevail. First, the references that are primarily relied
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`upon by the Petitioner (i.e., Mozgrin and Wang) were already considered by
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`the Examiner and overcome during the prosecution of the application that led
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`to the issuance of the ’142 patent. These references were considered by 6
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`different examiners and overcome during the prosecution of 9 other patents
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`that are related to the ’142 patent over nearly a 10 year period.2
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`1 35 U.S.C. § 314(a).
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`2 Examiners Douglas Owens, Tung X. Le, Rodney McDonald, Wilson Lee,
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`Don Wong, and Tuyet T. Vo allowed U.S. Patents 7,147,759, 7,808,184,
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`7,811,421, 8,125,155, 6,853,142, 7,604,716, 6,896,775, 6,896,773, 6,805,779,
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`and 6,806,652 over Mozgrin and Wang over nearly a decade from the time
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`that the application for the ‘759 patent was filed on 9/30/2002 to the time that
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`the ‘155 patent issued on 2/28/2012.
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`1
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`Second, all of the Petitioner’s obviousness rejections are predicated on
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`the false assumption that a skilled artisan could have achieved the combination
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`of i) an ionization source generating a weakly-ionized plasma from feed gas, ii)
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`an electrical pulse having a magnitude and a rise-time that is sufficient to
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`increase the density of the weakly-ionized plasma to generate a strongly-
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`ionized plasma, and iii) a gas line supplying feed gas to diffuse the strongly-
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`ionized plasma to thereby allow additional power from the pulsed power
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`supply to be absorbed by the strongly-ionized plasma, as required by
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`independent claim 1 and as similarly required by independent claim 10 of the
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`’142 patent by combining the teachings of either Mozgrin or Wang and
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`Lantsman.3 But these three references disclose very different structures and
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`processes. Mozgrin teaches two different “[d]ischarge device configurations:
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`(a) planar magnetron and (b) shaped-electrode configuration.”4 Mozgrin
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`further discloses a “square voltage pulse application to the gap.”5 Wang
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`discloses that a “target 14 is powered by narrow pulses of negative DC power
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`3 Petition at pp. 14-60.
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`4 Mozgrin, Exhibit 1103 at Fig. 1 caption.
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`5 Id. at p. 402, col. 2, ¶ 2.
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`2
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`supplied from a pulsed DC power supply 80, as illustrated in FIG. 1.”6
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`Lantsman did not describe a pulsed power supply; it instead discloses two DC
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`power supplies: “DC power supply 10,”7 and “secondary DC power supply
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`32.”8 Lantsman makes no mention of generating strongly ionized plasma.9
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`And the Petitioner sets forth no evidence that the structure and process
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`of either Mozgrin or Wang would produce the particular apparatus for
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`generating strongly-ionized plasma having an ionization source, an electrical
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`pulse and feed gas to diffuse the strongly-ionized plasma, as required by
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`independent claims 1 and 10 of the ’142 patent if either were somehow
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`modified by a structure that does not even apply an electrical pulse or generate
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`strongly-ionized plasma, like the structure disclosed in Lantsman.10
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`Third, Grounds III and IV are predicated on the false assumption that a
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`skilled artisan could have achieved the apparatus and method of claims 1 and
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`6 Wang, Exhibit 1105, col. 5, ll. 18-22.
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`7 Lantsman, Exhibit 1104 at col, 4, l. 11.
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`8 Id. at col. 4, l. 11.
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`9 See e.g., id. at col. 4.
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`10 See e.g., Petition, pp. 14-60.
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`3
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`10 respectively by combining the teachings of either Mozgrin or Wang and
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`Kudryavtsev.11 But these three references disclose very different structures and
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`processes. Mozgrin teaches two different “[D]ischarge device configurations:
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`(a) planar magnetron and (b) shaped-electrode configuration.”12 Wang teaches
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`a “small magnetron of area less than 20% of the target area rotating about the
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`target center.”13 Kudryavtsev teaches a fourth type of discharge device
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`configuration in which the “discharge occurred inside a cylindrical tube of
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`diameter 2R = 2.5 cm and the distance between the electrodes was L = 52
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`cm.”14 Kudryavtsev’s system does not even have a magnet or a sputtering
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`source.15
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`And the Petitioner sets forth no evidence that the structure and process
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`of either Mozgrin or Wang would produce the particular multi-step ionization
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`11 Id. at pp. 44-55.
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`12 Mozgrin, Ex. 1103 at Fig. 1 caption.
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`13 Wang, Exhibit 1105, Abstract.
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`14 Kudryavtsev, Ex. 1106 at 32, right col. ¶5.
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`15 Id.
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`4
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`process and apparatus of the ’142 patent if either were somehow modified by
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`the teachings of the very different structure and process of Kudryavtsev.16
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`That is, the Petitioner did not show that a skilled artisan would have
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`been motivated to combine the teachings of the Lantsman and/or Kudryavtsev
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`with Mozgrin or Wang “to achieve the claimed invention, and that the skilled
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`artisan would have had a reasonable expectation of success in doing so.”17
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`The Board has consistently declined to institute proposed grounds of rejections
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`in IPR proceedings when the Petition fails to identify any objective evidence
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`such as experimental data, tending to establish that two different structures or
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`processes can be combined.18 Here, the Petitioner did not set forth any such
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`objective evidence.19 For these additional reasons, there is not a reasonable
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`likelihood that the Petitioner will prevail at trial with respect to at least one
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`claim of the ’142 patent.
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`16 See e.g., Petition, pp. 44-55.
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`17 OSRAM Sylvania, Inc. v. Am Induction Techs., Inc., 701 F.3d 698, 706 (Fed.
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`Cir. 2012).
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`18 Epistar, et al. v. Trustees Of Boston University, IPR2013-00298, Decision Not To
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`Institute, Paper No. 18 (P.T.A.B. November 15, 2103).
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`19 See e.g., Petition, pp. 14-60.
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`5
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`Fourth, the prior art in each of the Petitioner’s proposed grounds of
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`rejections are missing one or more limitations recited in the claims of the ’142
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`patent such as i) “a gas line that supplies feed gas to the strongly-ionized
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`plasma, the feed gas diffusing the strongly-ionized plasma, thereby allowing
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`additional power from the pulsed power supply to be absorbed by the strongly
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`ionized plasma,” ii) “applying the electrical pulse comprises applying a quasi-
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`static electric field across the weakly-ionized plasma” and iii) “selecting at least
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`one of a pulse amplitude and a pulse width of the electrical pulse in order to
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`increase an ionization rate of the strongly-ionized plasma.”
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`Fifth, the Petition contains many redundant grounds of rejection.
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`Indeed, the Petitioner proposed two or more grounds of rejections for every
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`challenged claim and did not set forth a compelling reason for why the Board
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`should institute this proceeding on multiple, redundant grounds.20
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`Sixth, the Mozgrin Thesis is not prior art because Petitioner failed to
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`show that it “has been disseminated or otherwise made available to the extent
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`20 Petition, pp. 15-60.
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`6
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`that persons interested and ordinarily skilled in the subject matter or art,
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`exercising reasonable diligence, can locate it."21
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`In brief, the Petitioner failed to demonstrate that there is a reasonable
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`likelihood that it will prevail with respect to at least one of the claims
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`challenged in the petition for the five groups of reasons summarized in the
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`table below:
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`Grounds
`
`All
`
`Reasons For Not Instituting a Proceeding
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`The references that are primarily relied upon by the
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`Petitioner (i.e., Mozgrin and Wang) were already
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`considered by the Examiner and overcome during
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`the prosecution of the application that led to the
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`issuance of the ’142 patent.
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`All
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`The Petitioner failed to provide any objective
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`evidence that the elements from the Lantsman
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`structure that does not have an electrical pulse and
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`does not generate strongly-ionized plasma would
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`perform in an expected way in either the planar
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`magnetron or shaped-electrode pulsed systems of
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`Mozgrin or the small magnetron pulsed system of
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`Wang.
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`21 In re Wyer, 655 F.2d 221, 210 USPQ 790 (CCPA 1981) (quoting I.C.E. Corp. v.
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`Armco Steel Corp., 250 F. Supp. 738, 743, 148 USPQ 537, 540 (SDNY 1966)).
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`7
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`All
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`The Petitioner failed to provide any objective
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`evidence that the elements from Kudryavtsev’s
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`system, which uses a cylinder without magnets,
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`would perform in an expected way in Mozgrin’s
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`planar magnetron system, Wang’s magnetron
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`system, or Lantsman’s DC power system.
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`All
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`The prior art, either alone or in combination, would
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`not have taught all the claim limitations of
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`independent claims 1 and 10 and dependent claims
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`13 and 14 to a skilled artisan at the time of the
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`invention.
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`Grounds I, III and V or
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`Grounds I, III and V using Mogzrin as a primary
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`II, IV and VI
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`reference are redundant with Grounds II, IV, and
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`VI using Wang as a primary reference and
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`Petitioner did not set forth a compelling reason for
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`why the Board should institute this proceeding on
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`multiple, redundant grounds.
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`Grounds V and VI
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`The Mozgrin Thesis is not prior art.
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`
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`For these reasons as expressed more fully below, the Board should deny the
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`Petition.
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`8
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`IPR2014-00494
`U.S. Patent No. 6,853,142
`II. TECHNOLOGY BACKGROUND
`A. Overview Of Magnetron Sputtering Systems.
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`Sputtering systems generate and direct ions from plasma “to a target
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`surface where the ions physically sputter target material atoms.”22 Then,
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`“[T]he target material atoms ballistically flow to a substrate where they deposit
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`as a film of target material.23 “The plasma is replenished by electron-ion pairs
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`formed by the collision of neutral molecules with secondary electrons
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`generated at the target surface.”24
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`A planar magnetron sputtering system is one type of sputtering system.25
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`“Magnetron sputtering systems use magnetic fields that are shaped to trap and
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`to concentrate secondary electrons, which are produced by ion bombardment
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`of the target surface.”26 “The trapped electrons enhance the efficiency of the
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`22 Exhibit 1101, col. 1, ll. 9-11.
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`23 Id. at col. 1, ll. 11-13.
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`24Id. at col. 1, ll. 32-34.
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`25 Id. at 1, ll. 36-54.
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`26 Id. at col. 1, ll. 36-38.
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`9
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`discharge and reduce the energy dissipated by electrons arriving at the
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`substrate.”
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`But prior art planar magnetron sputtering systems experienced “non-
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`uniform erosion or wear of the target that results in poor target utilization.”27
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`To address these problems, researchers increased the applied power and later
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`pulsed the applied power.28 But increasing the power increased “the
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`probability of establishing an undesirable electrical discharge (an electrical arc)
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`in the process chamber.”29 And “very large power pulses can still result in
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`undesirable electrical discharges and undesirable target heating regardless of
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`their duration.”30
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`B. The ’142 patent: Dr. Chistyakov invents a new apparatus containing
`an ionization source to generate weakly ionized plasma, an electrical
`pulse applied to the weakly ionized plasma to create strongly ionized
`plasma and a gas line to supply feed gas to the strongly-ionized plasma
`to diffuse the strongly-ionized plasma, and allow additional power to
`be absorbed by the strongly ionized plasma.
`
`To overcome the problems of the prior art, Dr. Chistyakov invented an
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`apparatus containing an ionization source to generate weakly ionized plasma,
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`27 Id. at col. 2, ll. 57-59.
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`28 Id. at col. 1, l. 60 to col. 2, l. 9.
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`29 Id. at col. 2, ll. 63-67.
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`30 Id. at col. 3, ll. 7-9.
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`10
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`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
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`an electrical pulse applied to the weakly ionized plasma to create strongly
`
`ionized plasma and a gas line to supply feed gas to the strongly-ionized plasma
`
`to diffuse the strongly-ionized plasma, and allow additional power to be
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`absorbed by the strongly ionized plasma as recited in independent claim 1 and
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`as illustrated in Fig. 2A of the ’142 patent, reproduced below:
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`As illustrated by FIG. 2A, Dr. Chistyakov’s apparatus includes either a
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`pulsed power supply 202 or a direct current (DC) power supply (not shown) as
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`a component in an ionization source that generates a weakly ionized plasma
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`232, an anode 216, a cathode 204, a pulsed power supply 202 that applies a
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`
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`11
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`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
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`high power pulse between the cathode 204 and the anode 216, and gas lines
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`224 providing feed gas 226 from a feed gas source. “The anode 216 is
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`positioned so as to form a gap 220 between the anode 216 and the cathode 204
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`that is sufficient to allow current to flow through a region 222 between the
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`anode 216 and the cathode 204.”31 “The gap 220 and the total volume of the
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`region 222 are parameters in the ionization process.”32 “In one embodiment,
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`the pulsed power supply 202 is a component in an ionization source that
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`generates a weakly ionized plasma 232.”33 “In another embodiment, a direct
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`current (DC) power supply (not shown) is used in an ionization source to
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`generate and maintain the weakly-ionized or pre-ionized plasma 232.”34
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`“Forming the weakly-ionized or pre-ionized plasma 232 substantially
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`eliminates the probability of establishing a breakdown condition in the
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`chamber when high-power pulses are applied between the cathode 204 and the
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`31 Id. at col. 4, ll. 34-37.
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`32 Id. at col. 4, ll. 40-41.
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`33 Id. at col. 5, ll. 5-7.
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`34 Id. at col. 5, ll. 45-48.
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`
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`12
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`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
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`anode 216.”35 In addition, “the high-power pulses generate a highly-ionized or
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`a strongly-ionized plasma 238 from the weakly-ionized plasma 232.”36
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`In one embodiment, additional feed gas is supplied to exchange the
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`weakly-ionized plasma while applying the electrical pulse:
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`Directly injecting the feed gas 226 between the cathode 204 and
`
`the anode 216 can increase the flow rate of the feed gas 226. This
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`causes a rapid volume exchange in the region 222 between the
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`cathode 204 and the anode 216, which permits a high-power pulse
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`having a longer duration to be applied across the gap 220. The
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`longer duration high-power pulse results in the formation of a
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`higher density plasma.37
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`Moreover, “[i]n one embodiment, the strongly-ionized plasma 238 is
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`transported through the region 222 by a rapid volume exchange of feed gas
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`226. As the feed gas 226 moves through the region 222, it interacts with the
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`moving strongly-ionized plasma 238 and also becomes strongly ionized from
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`the applied high-power electrical pulse.38 This technique of supplying feed gas
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`to the strongly-ionized plasma diffuses the strongly-ionized plasma, and
`
`
`35 Id. at col. 6, ll. 20-25.
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`36 Id. at col. 7, ll. 23-25.
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`37 Id. at col. 4, l. 64 – col. 5, l. 3.
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`38 Id. at col. 9, l. 66 – col. 10, l. 4.
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`
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`13
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`

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`thereby allows additional power from the pulsed power supply to be absorbed
`
`by the strongly ionized plasma:
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`Transporting the strongly-ionized plasma 238 through the region
`
`222 by a rapid volume exchange of the feed gas 226 increases the
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`level and the duration of the power that can be applied to the 10
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`strongly-ionized plasma 238 and, thus, generates a higher density
`
`strongly-ionized plasma in the region 234.39
`
`Thus, Dr. Chistyakov accomplished his breakthrough of generating a
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`strongly-ionized plasma while reducing the probability of electrical breakdown
`
`by inventing a particular apparatus and method comprising an ionization
`
`source for generating weakly-ionized plasma, a pulsed power supply for
`
`applying an electrical pulse to the weakly-ionized plasma to generate a
`
`strongly-ionized plasma, and a gas line for supplying feed gas to diffuse the
`
`strongly ionized plasma to allow the plasma to absorb additional power.
`
`C. The Petitioner Mischaracterized The File History.
`
`The Petitioner alleged that the claims of the ‘142 patent were allowed
`
`solely because the Applicant (i.e., now the Patent Owner) “amended every
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`independent claim to require ‘the weakly-ionized plasma reducing the
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`probability of developing an electrical breakdown condition in the chamber’ or
`
`
`39 Id. at col. 10, ll. 6-11.
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`14
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`IPR2014-00494
`U.S. Patent No. 6,853,142
`
`similar limitations.”40 But this allegation is not true because the Applicant
`
`amended the claims to include additional limitations beyond those mentioned
`
`by the Petitioner including a limitation specifying that a power supply
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`“supplies power to the weakly-ionized plasma through an electrical pulse …
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`the electrical pulse having a magnitude and a rise-time that is sufficient to
`
`increase the density of the weakly-ionized plasma.”41 The Applicant also
`
`added a limitation specifying that a “gas line supplies feed gas to the strongly-
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`ionized plasma, the feed gas diffusing the strongly-ionized plasma, thereby
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`allowing additional power from the pulsed power supply to be absorbed by the
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`strongly ionized plasma.”42 That is, the claims of the ‘142 patent were allowed
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`because of many claim limitations and not just because of the single limitation
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`identified by the Petitioner.
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`In addition, the Petitioner also mischaracterized the file history of
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`another patent that is related to the ‘142 patent, U.S. Patent 7,147,759, by
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`alleging that the Patent Owner was wrong in stating that “Mozgrin does not
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`
`40 Petition, p. 7.
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`41 Exhibit 1108, Response to Office Action, March 8, 2004, p. 2 of 14.
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`42 Id.
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`15
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`IPR2014-00494
`U.S. Patent No. 6,853,142
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`teach ‘without forming an arc.’”43 But this allegation is just not true for two
`
`main reasons. First, the Examiner stated that he allowed the ’759 patent —
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`not just because of the arc limitation — but because of the combination of
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`many claim limitations:
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`Applicant's arguments filed May 2, 2006 have been fully
`
`considered and are deemed persuasive. Specifically, Claims 1-50
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`are allowable over the prior art of record because … the applied
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`prior art applied in the previous office action does not teach the
`
`claimed apparatus or method wherein an ionization source
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`generates a weakly-ionized plasma proximate to the anode and
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`cathode assembly and a power supply generating a voltage pulse
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`that produces an electric field between the cathode assembly and
`
`the anode, the power supply being configured to generate the
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`voltage pulse with an amplitude and a rise time that increases an
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`excitation rate of ground state atoms that are present in the
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`weakly-ionized plasma to create a multi-step ionization process
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`that generates a strongly-ionized plasma, from the weakly ionized
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`plasma, the multi-step ionization process comprising exciting the
`
`ground state atoms to generate excited atoms, and then ionizing
`
`
`43 Petition, p. 19.
`
`
`
`16
`
`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
`
`the excited atoms within the weakly-ionized plasma without
`
`forming an arc discharge.44
`
`Second, the Patent Owner (i.e., the Applicant at that time), did not
`
`argue, as alleged by the Petitioner, that the claims were allowable solely
`
`because of the “without forming an arc” limitation; it instead argued, inter alia,
`
`that “there is no description in Mozgrin of a multi-step ionization process that
`
`first excites ground state atoms to generate excited atoms, and then ionizes the
`
`excited atoms without forming an arc discharge.”45 That is, the Patent Owner
`
`argued that Mozgrin did not teach avoidance of an arc discharge during a
`
`particular process: the multi-step ionization process. In other words, the
`
`Petitioner mischaracterized the Patent Owner’s argument to the Examiner by
`
`truncating it and quoting only a small portion of it in the Petition.
`
`Moreover, contrary to Petitioner’s allegation, the Patent Owner did not
`
`mischaracterize Mozgrin because Mozgrin does not, in fact, teach that there is
`
`no arcing during the multi-stage ionization process (e.g., while ionizing the
`
`
`44 IPR2014-00447, Exhibit 1415, Notice of Allowance, September 29, 2006, pp.
`
`2-3.
`
`45 IPR2014-00447, Exhibit 1413, Response to Office Action, May 2, 2006, p.
`
`13 (emphasis omitted).
`
`
`
`17
`
`

`

`excited atoms within the weakly-ionized plasma).46 That is, Mozgrin does not
`
`teach the avoidance of all arcing during execution of the particular process that
`
`IPR2014-00494
`U.S. Patent No. 6,853,142
`
`is identified in the claim.47
`
`
`
`
`
`III. SUMMARY OF THE PETITIONER’S PROPOSED GROUNDS FOR
`REVIEW
`
`Confusingly, the Petition contains multiple, redundant grounds of
`
`rejection based on the same combination of references. In particular, for every
`
`ground of rejection using Mozgrin as a primary reference, there is a
`
`corresponding redundant ground using Wang as a primary reference. For the
`
`Board’s convenience below is a summary of claim rejections proposed by the
`
`Petitioner:
`
`1. Claims 1, 10, and 14: obvious over the combination of Mozgrin
`
`and Lantsman (Ground I);
`
`2. Claims 1, 10, 13, and 14: obvious over the combination of Wang
`
`and Lantsman (Ground II);
`
`
`46 IPR2014-00447, Patent Owner’s Preliminary Response, Paper No. 11, §
`
`V.C.2.
`
`47 Id.
`
`
`
`18
`
`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
`3. Claims 2 and 11: obvious over the combination of Mozgrin,
`
`Lantsman, and Kudryavtsev (Ground III);
`
`4. Claims 2 and 11: obvious over the combination of Wang,
`
`Lantsman, and Kudryavtsev (Ground IV);
`
`5. Claims 13 and 16: obvious over the combination of Mozgrin,
`
`Lantsman, and the Mozgrin Thesis (Ground V); and
`
`6. Claim 16: obvious over the combination of Wang, Lantsman, and
`
`the Mozgrin Thesis (Ground VI).
`
`
`
`IV. PATENT OWNER’S CLAIM CONSTRUCTIONS.
`
`Under the Board’s rules, any unexpired claim “shall be given its broadest
`
`reasonable construction in light of the specification of the patent in which it
`
`appears.”48 Under that construction, claim terms are to be given their ordinary
`
`and customary meaning as would be understood by one of ordinary skill in the
`
`
`48 37 C.F.R. § 42.100(b).
`
`
`
`19
`
`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
`
`art in the context of the entire patent disclosure.49 The customary meaning
`
`applies unless the specification reveals a special definition given to the claim
`
`term by the patentee, in which case the inventor’s lexicography governs.50 Any
`
`term not construed below should be given its ordinary and customary meaning
`
`as would be understood by one of ordinary skill in the art. Patent Owner Zond
`
`proposes the following claim constructions for the purposes of this inter partes
`
`review proceeding.
`
`A. The construction of “weakly ionized plasma” and “strongly ionized
`plasma.”
`
`The Petitioner’s proposed constructions of the claim terms “strongly
`
`ionized plasma,” and “weakly ionized plasma” are wrong because they are not
`
`the broadest reasonable constructions consistent with the specification. In
`
`particular, the Petitioner’s proposed construction of “strongly ionized plasma”
`
`
`49 Phillips v. AWH Corp., 415 F.3d 1303, 1313 (Fed. Cir. 2005) (en banc);
`
`Research in Motion v. Wi-Lan, Case IPR2013-00126, Paper 10 at 7 (P.T.A.B.
`
`June 20, 2013).
`
`50 See Phillips, 415 F.3d at 1316 (“[T]he specification may reveal a special
`
`definition given to a claim term by the patentee that differs from the meaning
`
`that it would otherwise possess. In such cases, the inventor’s lexicography
`
`governs.”).
`
`
`
`20
`
`

`

`IPR2014-00494
`U.S. Patent No. 6,853,142
`
`as a “higher density plasma” is wrong because the proposed construction reads
`
`the claim term “ionized” out of the claim. That is, the Petitioner’s proposed
`
`construction of “strongly ionized plasma” is incomplete because it does not
`
`specify what the term “density” refers to.
`
`The proper construction of “strongly ionized plasma” is “a plasma with
`
`a relatively high peak density of ions.” This proposed construction specifies
`
`that the term “density” refers to ions and therefore, is consistent with the claim
`
`language. Moreover, the proposed construction is also consistent with the
`
`Specification of the ’142 patent which refers to “strongly ionized plasma 238
`
`[as] having a large ion density.”51 In addition, the proposed construction is
`
`also consistent with the Specification of a related patent (i.e., U.S. Patent
`
`6,806,652) which states that “[t]he term ‘high-density

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