throbber

`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`Filed on behalf of The Gillette Company
`By: David L. Cavanaugh, Reg. No. 36,476 (Lead Counsel)
`Yung-Hoon Ha, Reg. No. 56,368 (Back-up Counsel)
`Wilmer Cutler Pickering Hale and Dorr LLP
`1875 Pennsylvania Avenue NW
`Washington, DC 20006
`Tel: (202) 663-6025
`Email: David.Cavanaugh@wilmerhale.com
`
`
`
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`
`____________________________________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`____________________________________________
`
`THE GILLETTE COMPANY
`
`Petitioner
`
`v.
`
`ZOND, LLC
`
`Patent Owner of
`
`U.S. Patent No. 8,125,155
`
`IPR Trial No. IPR2014-00477
`
`PETITIONER’S REPLY
`
`Claims 1-16
`
`
`
`
`
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`TABLE OF CONTENTS
`
`
`
`I. 
`
`INTRODUCTION ......................................................................................... 1 
`
`ZOND CONCEDES THAT INDEPENDENT CLAIM 1 AND ITS
`II. 
`DEPENDENT CLAIMS ARE TAUGHT BY THE PRIOR ART ...................... 2 
`
`III.  ZOND’S NEWLY PROPOSED CONSTRUCTION IS ERRONEOUS .. 4 
`
`IV.  WANG TEACHES THE CLAIM LIMITATIONS EVEN UNDER
`ZOND’S NEWLY PROPOSED CONSTRUCTION ............................................ 7 
`
`THE ALLEGED “INCOMPATIBILITIES BETWEEN
`V. 
`KUDRYAVTSEV AND WANG” ARE BASED ON MISUNDERSTANDINGS
`OF BOTH FACT AND LAW ............................................................................... 10 
`
`VI.  ZOND’S ALLEGED EVIDENCE OF SECONDARY
`CONSIDERATIONS OF NON-OBVIOUSNESS IS FLAWED ....................... 13 
`
`VII.  DEPENDENT CLAIMS 9, 15 AND 16 ARE OBVIOUS ......................... 13 
`
`Dependent Claim 9 ..................................................................... 14 
`A. 
`Dependent Claim 15 and 16 ....................................................... 14 
`B. 
`VIII.  CONCLUSION ............................................................................................ 15 
`
`
`
`
`
`
`
`
`
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`TABLE OF AUTHORITIES
`
`CASES
`In re Mouttet, 686 F.3d 1322, 1332 (Fed. Cir. 2012) ……………………..12
`
` Page(s)
`
`In re Etter, 756 F.2d 852, 859 (Fed. Cir. 1985) (en banc)…………………12
`
`
`
`
`
`
`
`
`

`

`
`
`I.
`
`INTRODUCTION
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`In its Decision on Institution (“DI”), the Board recognized there is a
`
`reasonable likelihood that the challenged claims 1-16 are unpatentable. See
`
`IPR2014-477 DI at pp. 24-25. In fact, the Board reached its conclusion after
`
`adopting the constructions proposed by Zond. Belatedly recognizing that the
`
`Board correctly reached its conclusion even under Zond’s earlier proposed
`
`construction, Zond now attempts to distinguish the prior art by proposing a new,
`
`but flawed, construction. In fact, Zond failed to even address why the challenged
`
`claims are valid under the previous construction adopted by the Board, effectively
`
`conceding that the challenged claims are unpatentable under the construction
`
`adopted by the Board.
`
`None of the arguments raised by Zond is sufficient to alter the
`
`determination of the Board in its Decision on Institution. First, Zond’s newly
`
`proposed construction is not supported by the patent specification itself and
`
`therefore should not be adopted. Even if the newly proposed construction were
`
`adopted, the cited prior art nevertheless render the claims unpatentable.
`
`The Petition, supported by Mr. DeVito’s declaration, demonstrates why one
`
`of ordinary skill in the art would have combined the teachings of the cited
`
`references. The cross examination testimony of Dr.Hartsough, Zond’s declarant,
`
`further confirms that the references were in the same art and would have been
`
`
`
`
`1
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`combined. Petitioner also provides the declaration of Dr. John Bravman, who
`
`
`
`reached the same conclusion: that the references would have been combined by
`
`one of ordinary skill in the art and that the challenged claims are unpatentable.1
`
`II.
`
`ZOND CONCEDES THAT INDEPENDENT CLAIM 1 AND ITS
`DEPENDENT CLAIMS ARE TAUGHT BY THE PRIOR ART
`
`Zond’s expert, Dr. Hartsough concedes that all limitations recited in
`
`independent claim 1 were well known before the effective date of the ‘155 patent.
`
`See Ex. 1023 (“’155 Hartsough Depo.”) at 80:23-81:18; 84:25-86:23; 87:15-21;
`
`82:17-23; 196:19-197:1; and 200:19-21. Zond does not challenge that dependent
`
`claims 2-8 and 10-14 are unpatentable.
`
`The only dispute remaining as to independent claim 1 is whether the cited
`
`references “teach the claimed control of voltage amplitude or rise time to avoid arc
`
`when rapidly forming a strongly ionized plasma.” IPR2014-477, Patent Owner
`
`Response (“PO Resp.”) at p. 27. However, it is clear from Dr. Hartsough’s
`
`concessions that this was well-known.
`
`Avoiding Arcing
`
`Wang teaches that “the chamber impedance changes relatively little
`
`between the two power levels PB, PP since a plasma always exist in the chamber.”
`
`Ex. 1002 (“Wang”) at 7:49-51.
`
`
`1 Mr. DeVito is no longer available to provide testimony.
`2
`
`
`
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`Dr. Hartsough conceded as follows:
`
`Q: But if impedance changes relatively little during the
`
`transition from a low-to a high-density plasma, then it’s indicative of
`
`no short circuit or arcing; right?
`
`…
`A: That’s indicative of no – certainly no unipolar arc…”)
`
`Ex. 1024 (“’775 Hartsough Depo.”) at 89:8-24 (emphases added). Accordingly,
`
`Wang, which explicitly teaches that impedance changes relatively little between PB
`
`and PP, therefore teaches the avoidance of arcing when strongly-ionized plasma is
`
`generated with the application of peak power pulses PP.
`
`Control of Voltage Amplitude or Rise Rime when Rapidly Forming a
`Strongly Ionized Plasma
`
`It is undisputed that controlling voltage amplitude or rise time when rapidly
`
`forming a strongly-ionized plasma was well-known long before the ‘155 patent.
`
`See IPR2014-477, Petition at pp. 15-18 and Ex. 1005 (“DeVito Dec.”) at ¶¶ 104-
`
`111. As conceded by Dr. Hartsough, the ‘155 patent itself admits this limitation as
`
`being prior art.
`
`Q: And Figure 10 is prior art; right?
`…
`A: So as Figure 10 is illustrated – or described as prior art.
`
`So he’s saying that it can generate voltage pulses.”
`
`
`
`
`3
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`Q: Choosing a voltage pulse rise time was well known before
`the alleged ‘155 invention; correct?
`…
`A: Again, Dr. Chistyakov says that these pulses are according
`
`to the present invention, and -- so I will use my understanding of
`
`what he said there, since a controlled rise time is part of his present
`
`invention, that these power supplies could do that.”
`
`’155 Hartsough Depo. at 84:25-86:23 (emphases added).
`
`Zond also does not challenge that this limitation is met by Wang under the
`
`construction adopted by the Board in the Decision on Institution. Accordingly,
`
`Zond has conceded that this limitation is taught by the cited prior art under the
`
`construction adopted by the Board.
`
`III. ZOND’S NEWLY PROPOSED CONSTRUCTION IS ERRONEOUS
`
`Zond seeks to modify the construction adopted by the Board, effectively
`
`conceding that the challenged claims are invalid under the Board’s construction.
`
`In particular, Zond seeks to add the additional requirements underlined below:
`
`Claim Language at Issue
`“Generating at the output a voltage
`pulse having at least one of a
`controlled amplitude and a
`controlled rise time that increases an
`ionization rate of sputtered ion
`material atoms so that a rapid increase
`in electron density and a formation of
`a strongly ionized plasma occurs
`
`
`
`
`Newly Proposed Construction
`Generating at the output a voltage pulse
`whose amplitude and/or rise time are
`controlled variables that are directed or
`restrained to a target voltage level and/or
`a rise time level to increase an ionization
`rate of sputtered ion material atoms so that
`a rapid increase in electron density and a
`formation of a strongly ionized plasma
`4
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`occurs without forming an arc.
`
`without forming an arc…”
`
`However, this newly proposed construction is inconsistent with the patent’s
`
`specification. For example, Zond asserts that the newly proposed construction
`
`requires the use of a feedback control system, such as those disclosed by the
`
`Eronini reference. But the Eronini reference has no apparent relationship to the
`
`‘155 patent. Ex. 2015 (“Hartsough Dec.”) at ¶¶ 37-40. Indeed, Dr. Hartsough was
`
`unable to identify any teaching in the ‘155 patent that would suggest such a
`
`feedback control system exists in the claimed invention. Ex. 1025 (“’184
`
`Hartsough Depo.”) at 177:21-178:5 (“Q: Can you show me anywhere in the 184
`
`patent any reference to a feedback loop that’s connected to a sensor?…A: No.”).
`
`See also Ex. 1026 (“Bravman Dec.”) at ¶¶ 64-70.
`
`Unsurprisingly, without the teaching of any such feedback control system,
`
`none of the examples provided in the patent specification shows the actual ouput
`
`voltage amplitude and/or rise time that are “directed or restrained to a target
`
`voltage level and/or a rise time level.” For example, Zond touts Fig. 8 of the ‘155
`
`patent as an “example [that] demonstrates the compelling advantages of
`
`combining voltage amplitude control with voltage rise time control…” IPR2014-
`
`477, PO Resp. at p. 16 (emphasis added). Fig. 8 is also compared with Fig. 3,
`
`which Zond assert “is NOT an example of the claimed controlled pulse,”
`
`(IPR2014-477 PO Resp. at p. 18) (emphasis added), but which the Board relied on
`
`
`
`
`5
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`in adopting the previous construction proposed by Zond. IPR2014-477 DI at 9-10.
`
`
`
`
`
`Zond’s arguments distort what is shown in these figures. In both figures, the
`
`
`
`“target” voltage profiles (overlaid with red) are square. See Ex. 1001 (“’155
`
`Patent”) at 6:12-13 and 18:19-20. However, the actual voltage pulses (overlaid
`
`with green), are clearly different in shape. See ’155 Patent at 6:14-7:4 and 18:28-
`
`67. Specifically, in both figures, the actual output voltage amplitude and rise time
`
`(in green) is not “directed or restrained” to the target value because there are
`
`numerous fluctuations that exceed and/or undershoot the target voltage level, and a
`
`lag in rise time is observed as compared to the target value. Accordingly, the ‘155
`
`patent specification fails to support Zond’s newly proposed construction that the
`
`“voltage pulse … amplitude and/or rise time … are directed or restrained to a
`
`target voltage level and/or a rise time level.” In fact, such a construction would
`
`effectively read out what Zond calls its most “compelling” embodiment from the
`
`claims, IPR2014-477, PO Resp. at p. 16, as well as all of Zond’s other
`
`embodiments. See ’155 Patent at Figs. 4-7. See also Bravman Dec. at ¶¶ 53-61.
`
`Moreover, the reason why a high-density plasma was formed in Fig. 8, and
`6
`
`
`
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`not in Fig. 3, is not because the “voltage pulse … amplitude and/or rise time … are
`
`
`
`directed or restrained to a target voltage level and/or a rise time level.” This fact
`
`is explained by a completely different reason: because the power supply in Fig. 8
`
`“operates in a high-power mode throughout the duration of the voltage pulse 452,”
`
`(’155 Patent at 18:20-22), whereas the power supply in Fig. 3 “operat[es] in a low-
`
`power voltage mode.” ’155 Patent at 5:63-65. See also Bravman Dec. at ¶ 59. As
`
`Dr. Hartsough declares, this difference in power modes is reflected in power that
`
`“varies from about 1.2 to 13 kW” for the prior art low-current plasma and “100 to
`
`several hundred kW” for the high-current plasma shown in Fig. 2. Hartsough Dec.
`
`at ¶¶ 73-74. Simply put, in Fig. 8, the power supply “suppl[ies] a sufficient
`
`amount of uninterrupted power to drive the plasma from the transient non-steady
`
`state to a strongly-ionized state ….” ’155 Patent at 13:44-56 (emphasis added).
`
`See also Bravman Dec. at ¶ 59.
`
`Accordingly, Board’s originally adopted construction is correct. The
`
`Board’s construction is consistent with the requirements of the ‘155 patent
`
`specification that the voltage pulse amplitude and/or rise time is directed or
`
`restrained by supplying a sufficient amount of uninterrupted power to drive the
`
`plasma to a strongly-ionized state.
`
`IV. WANG TEACHES THE CLAIM LIMITATIONS EVEN UNDER
`ZOND’S NEWLY PROPOSED CONSTRUCTION
`
`
`
`
`7
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`Zond does not dispute that Wang meets the limitation under the construction
`
`
`
`adopted by the Board. Rather, Zond argues that “Wang makes no mention
`
`whatsoever of controlling the voltage amplitude,” (IPR2014-477 PO Resp. at 42),
`
`based on Zond’s newly proposed construction. However, even under this newly
`
`propsoed construction, Wang discloses the limitation to those skilled in the art.
`
`Zond’s own declarant, Dr. Hartsough, concedes that Wang teaches the
`
`application of negative voltage pulses during the application of peak power pulses.
`
`’155 Hartsough Depo. at 152:17-154:17 (“Q: The negative voltage pulses that
`
`correspond to PP are shown in Figure 7; correct?…A: Yes.”). Wang further
`
`explains that a typical “pulsed power supply will output relative high voltage and
`
`almost no current in the ignition phase and a lower voltage and substantial current
`
`in the maintenance phase.” Wang at 5:32-35. As Dr. Hartsough conceded during
`
`his deposition regarding the ‘775 patent, Figure 5 of the ‘775 patent illustrates a
`
`typical power supply described by Wang, reproduced below with colored
`
`annotations. ’775 Hartsough Depo. at 149:22-150:20 (“Q. So we can agree that
`
`Wang is explaining how a typical pulsed power supply operates; right? A: Yes. …
`
`Q: And that’s exactly what Figure 5 of the ‘775 patent is showing; right?…A:
`
`Yes.”).
`
`
`
`
`8
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`
`
`
`
`As shown above at left, in Fig. 5 of the ‘775 patent, when the voltage pulse
`
`is initially applied (red region), voltage (green region) is initially higher with low
`
`current (purple region). Then, when the strongly-plasma is generated (blue
`
`region), the voltage (green regionb) becomes lower with the corresponding rise in
`
`current (purple region). This is exactly how Zond’s “compelling example” of Fig.
`
`8 also operates shown above at right. Specifically, the ‘155 patent explains that
`
`“[t]he single voltage pulse 452 includes a voltage 456 that is sufficient to ignite an
`
`initial plasma [see red region]… and a voltage 472 that is sufficient to sustain the
`
`strongly-ionized plamsa [see blue region].” ’155 Patent at 18:57-61 (emphases
`
`added). Both figures behave nearly identically -- the difference is that the figure
`
`on the left is “a depiction of a – of an idealized state” for typical power supplies
`
`described in Wang and “variations” will exist in actual measured data as shown on
`
`the right, ’775 Hartsough Depo. at 132:10-16 and 136:12-25, both figures behave
`
`nearly identically to one another.
`
`
`
`
`9
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`Accordingly, to the extent that Fig. 8 meets Zond’s newly proposed
`
`
`
`construction, Wang also meets Zond’s newly proposed construction. The
`
`challenged claims are therefore invalid under both constructions.
`
`V. THE ALLEGED “INCOMPATIBILITIES BETWEEN
`KUDRYAVTSEV AND WANG” ARE BASED ON
`MISUNDERSTANDINGS OF BOTH FACT AND LAW
`
`The Petition and Mr. DeVito’s declaration provide ample rationale to
`
`combine the references. See, e.g., IPR2014-477, Petition at pp.16-18; DeVito Dec.
`
`at ¶¶ 106-111. As explained therein, one of ordinary skill would have been
`
`motivated to use Kudryavtsev’s explosive ionization in Wang, so as to increase
`
`plasma density and thereby increase the sputtering rate. Use of Kudryavtsev’s
`
`teaching in Wang would have been a combination of old elements yielding the
`
`predictable result of rapidly increasing the ionization rate and electron density,
`
`which is known to be a desirable result. See Bravman Dec. at ¶¶ 85-90.
`
`Zond, however, argues that the references are incompatible with one another
`
`and that one skilled in the art would not have been able to combine them.
`
`IPR2014-477 PO Resp. at pp. 52-55. These arguments are wrong as matter of both
`
`fact and law.
`
`In particular, Zond argues that both Wang and Kudryavtsev teach arcing,
`
`contrary to the claims. This is factually incorrect. As explained above, Dr.
`
`Hartsough conceded that Wang does not have arcing. ’775 Hartsough Depo. at
`
`
`
`
`10
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`89:8-24. Moreover, Kudryavtsev teaches conditions where uniform plasma, which
`
`
`
`is indicative of no arcing, can be obtained. Bravman Dec. at ¶¶ 83-84.
`
`Zond further contends that Kudryavtsev and Wang would not be combined
`
`because they are “not even in the same field.” IPR2014-477 PO Resp. at p. 53.
`
`This is also factually incorrect, and indeed contrary to the ‘155 patent itself. That
`
`is, the ‘155 patent cites to Kudryavtsev, confirming that Kudryavtsev is indeed in
`
`the same field. This is consistent with Kudryavtsev’s teaching that “the effects
`
`studied in this work are characteristic of ionization whenever a field is suddenly
`
`applied to a weakly ionized gas, they must be allowed for when studying emission
`
`mechanisms in pulsed gas lasers, gas breakdown, laser sparks, etc.” Ex. 1008
`
`(“Kudryavtsev”) at p. 34, right col., last ¶ (emphasis added). Moreover,
`
`Kudryavtsev had long been considered by others in the field of pulsed magnetron
`
`sputtering when designing pulsed magnetron sputter reactors. For example,
`
`Mozgrin, which studied “high-current magnetron discharge (regime 2) in
`
`sputtering or layer deposition technologies,” (Ex. 1004 (“Mozgrin”) at p. 409, left
`
`col., ¶3; p. 403, right col., ¶3), took into account the dependences which had been
`
`obtained in [Kudryavtsev] of ionization relaxation on pre-ionization parameters,
`
`pressure, and pulse voltage amplitude.” Mozgrin at p. 401, right col. ¶1.
`
`Zond’s own expert retreated from his position that a person of ordinary skill
`
`in the art would not look to Kudryavtsev “at all,” effectively narrowing his
`
`
`
`
`11
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`argument to the technical nuances of physical substitution:
`
`
`
`Q: Sir, it’s pretty strong language that you used to say a person
`
`would not refer to Kudryavtsev at all when designing a plasma
`
`generator whose purpose is to form a strongly-ionized plasma without
`
`forming an arc.
`
`A: Yes, that’s what I said.
`
`Q: And my question is: Do you want to revise that language or
`
`do you stand by the strong language today?
`
`A: … So I would revise that statement --…
`
`’155 Hartsough Depo. at 230:11 – 235:7.
`
`As Dr. Bravman explains, a person of ordinary skill in the art would have
`
`combined the teachings of Wang with Kudryavtsev, despite the physical
`
`differences that may exist, just as Mozgrin had done in applying Kudryavtsev in
`
`designing his magnetron sputtering system. Bravman Dec. at ¶¶ 85-90.
`
`Moreover, such technical nuances of physical substitution have been
`
`rejected by the Board. IPR2014-477, DI at p. 16. As the Board explained, “[i]t is
`
`well-established that a determination of obviousness based on teachings from
`
`multiple references does not require an actual, physical substitution of elements.”
`
`In re Mouttet, 686 F.3d 1322, 1332 (Fed. Cir. 2012) (citing In re Etter, 756 F.2d
`
`852, 859 (Fed. Cir. 1985) (en banc).
`
`
`
`
`12
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`Accordingly, Zond’s argument is both factually incorrect and applies the
`
`
`
`wrong standard. For these reasons, it should be rejected.
`
`VI. ZOND’S ALLEGED EVIDENCE OF SECONDARY
`CONSIDERATIONS OF NON-OBVIOUSNESS IS FLAWED
`
`Although Zond’s Response makes a fleeting and unsupported statement
`
`about “secondary consideration,” IPR2014-477 PO Resp. at p. 55, it does not
`
`provide any substantive argument or evidence of secondary considerations of non-
`
`obviousness. The sole argument rests on the alleged admission of Mr. DeVito that
`
`“one skilled in art would require much experimentation (six months to a year).”
`
`IPR2014-477 PO Resp. at p. 56.
`
`However, as Mr. DeVito explained, this estimate was based on his
`
`assumption that one “would have to build a prototype system first which would
`
`take up the marjority of the – that would take obviously the majority of the time.”
`
`Ex. 2014 (“’155 DeVito Depo.”) at 306:2-6. With that assumption removed, that
`
`is, “if the system already existed,” Mr. DeVito testified that he and a team of
`
`engineers/technicians could carry out “routine engineering experiments” and “do
`
`all the experiments in maybe less than a month.” ’155 DeVito Depo.at 307:1-13.
`
`See also Bravman Dec. at ¶ 90.
`
`Thus, Zond has not presented any evidence of secondary considertaions to
`
`rebut the prima facie case of obviousness.
`
`VII. DEPENDENT CLAIMS 9, 15 AND 16 ARE OBVIOUS
`13
`
`
`
`
`

`

`
`
`A. Dependent Claim 9
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`Zond asserts that “energy storage device” 147 must be separate from the
`
`pulsed power supply and that capacitors found in power supply 80 cannot meet this
`
`limitation. IPR2014-477 PO Resp. at pp. 57-58.
`
`However, the ‘155 patent specifically teaches that “the energy storage device
`
`147 includes a capacitor bank.” ’155 Patent at 3:46-47 (emphasis added).
`
`Similarly, the prior art power supplies shown in Figs. 10-13 teaches “a bank of
`
`capacitors 556,” with a “parallel bank of high-power solid state switches 558” that
`
`“release energy stored in the capacitors 556.” ’155 Patent at 21:15-24.
`
`As one skilled in the art would readily recognize, a “capacitor bank” teaches
`
`a plurality of capacitors, each coupled with switches that would output the desired
`
`voltage, when needed. Bravman Dec. at ¶¶ 100-105. As such, Zond’s argument
`
`fails. The claimed pulsed power supply can be considered to include any number
`
`of these capacitors and switches and the energy storage device can be considered to
`
`include the remaining capacitors and switches found in the pulsed power supply.
`
`B. Dependent Claim 15 and 16
`
`Zond points to the sustained current 446 of Fig. 7A of the ‘155 patent as an
`
`example of a pulse that “sustains the plasma for the duration of the pulse,”
`
`(IPR2014-477 PO Resp. at pp. 58-59), to meet the limitations “the voltage pulse
`
`sustains the strongly-ionized plasma” and “a lifetime of the strongly-ionized
`
`
`
`
`14
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`plasma is greater than about 200 µsec,” recited in
`
`claims 15 and 16. Figure 7A of the ‘155 patent
`
`is also reproduced (right) with annotations.
`
`Zond’s only argument is that “since Wang
`
`does not show the current, there is no way to
`
`determine whether Wang’s pulses sustain the
`
`plasma for the duration of his pulse.” IPR2014-
`
`477 PO Resp. at p. 59. However, as discussed
`
`above, Dr. Hartsough admitted that Wang’s
`
`typical power supplies can be schematically
`
`represented by Fig. 5 of the ‘775 patent, (Ex.
`
`1027), reproduced (right) with annotations. As shown, Wang’s typical power
`
`supply sustains the current (purple) throughout the duration of Wang’s power
`
`pulse, just as shown in Figure 7A of the ‘155 patent. Bravman Dec. at ¶ 106-110.
`
`Accordingly, Wang teaches the added limitations of claims 15 and 16.
`
`VIII. CONCLUSION
`
`Board correctly found that there was a reasonable likelihood that the claims
`
`were unpatentable. None of Zone’s arguments undermine that conclusion. As set
`
`forth in the Petition and the supporting declarations, claims 1-16 are unpatentable,
`
`under either construction proposed by Zond.
`
`
`
`
`15
`
`

`

`
`
`Customer Number:
`Tel: (202) 663-6025
`Fax: (202) 663-6363
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`Respectfully submitted,
`
`Petitioner
`By: /David L. Cavanaugh/
`David L. Cavanaugh
`Registration No. 36,476
`Wilmer Cutler Pickering
`Hale and Dorr, L.L.P.
`
`
`
`
`16
`
`

`

`
`
`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`CERTIFICATE OF SERVICE
`
`I hereby certify that, on March 23, 2015, I caused a true and correct copy of
`
`the foregoing materials:
`
` Petitioner’s Reply
`
` Exhibits 1023-1027
`
` Exhibit Appendix
`
`to be served via email, as previously agreed between the parties, on the following
`
`counsel of record for Patent Owner:
`
`Date of service March 23, 2015
`
`Manner of service Email: gonsalves@gonsalveslawfirm.com;
`bbarker@chsblaw.com; kurt@rauschenbach.com
`
`
`Persons Served Dr. Gregory J. Gonsalves
`2216 Beacon Lane
`Falls Church, Virginia 22043
`
`Bruce Barker
`Chao Hadidi Stark & Barker LLP
`176 East Mail Street, Suite 6
`Westborough, MA 01581
`
`
`
`
`
`
`/Yung-Hoon Ha/
`Yung-Hoon Ha
`Registration No. 56,368
`7 World Trade Center
`250 Greenwich Street
`New York, NY10007
`
`
`
`
`17
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`EXHIBIT APPENDIX
`
`Description
`Exhibit
`Gillette 1001 U.S. Patent No. 8,125,155
`
`Gillette 1002 Wang, U.S. Patent No. 6,413,382
`
`Gillette 1003 Kouznetsov, U.S. Patent Publication 2005/0092596, filed June
`14, 2002
`Gillette 1004 D.V. Mozgrin, et al., High-Current Low-Pressure Quasi-
`Stationary Discharge in a Magnetic Field: Experimental
`Research, Plasma Physics Reports, Vol. 21, No. 5, 1995
`Gillette 1005 Declaration of Richard DeVito
`
`Gillette 1006
`
`Fu, U.S. Patent No. 6,306,265
`
`Gillette 1009
`
`Gillette 1010
`
`Gillette 1007 Communication from the Patent Owner to the EPO, mailed July
`23, 2009, in file history of EP 1 556 882
`Gillette 1008 A. A. Kudryavtsev, et al., Ionization relaxation in a plasma
`produced by a pulsed inert-gas discharge, Sov. Phys. Tech.
`Phys. 28(1), January 1983
`J.A. Thornton, Magnetron sputtering: basic physics and
`application to cylindrical magnetrons, J. Vac. Sci. Technol.,
`15(2), March/April 1978
`J.M. Schneider, et al., Recent developments in plasma assisted
`physical vapour deposition, Phys. D: Appl. Phys. 33 (2000),
`R173-R186
`J.T. Gudmundsson, et al., Evolution of the electron energy
`distribution and plasma parameters in a pulsed magnetron
`discharge, App. Phys. Lett. 78, 3427 (2001)
`Gillette 1012 Yoon, U.S. Patent No. 6,740,585
`
`Gillette 1011
`
`Gillette 1013 U.S. Patent No. 6,806,652
`
`Gillette 1014
`
`Etching: An Introduction, by Manos et al, Academic Press
`(1989) (“Manos”)
`Gillette 1015 U.S. Patent No. 7,147,759
`
`Gillette 1016 Grove TC. Arcing problems encountered during sputter
`deposition of aluminum. White Papers, ed: Advanced Energy,
`
`1
`
`
`
`
`
`

`

`
`
`Trial No. IPR2014-00477
`Docket No. 0110198-00195 US1
`
`2000
`Sellers, J., Asymmetric bipolar pulsed DC: the enabling
`technology for reactive PVD. Surface & Coatings Technology
`vol. 98 issue 1-3 January, 1998. p. 1245-1250.
`Thornton, J. and Hoffman, D.W. Stress related effects in thin
`films. Thin Solid Films, 171, 1989, 5-31.
`
`Gillette 1017
`
`Gillette 1018
`
`Gillette 1019 N. Savvides and B. Window, Unbalanced magnetron ion‐
`
`assisted deposition and property modification of thin films, J.
`Vac. Sci. Technol. A 4 , 504, 1986.
`Gillette 1020 Rossnagel, S. M., & Hopwood, J., Magnetron sputter deposition
`with high levels of metal ionization. Applied Physics Letters,
`63(24), 3285-3287, 1993.
`Gillette 1021 Declaration of Mark Matuschak in Support of Unopposed
`Motion for Admission Pro Hac Vice
`Gillette 1022 Declaration of Cosmin Maier in Support of Unopposed Motion
`for Admission Pro Hac Vice
`Gillette 1023 Deposition Transcript of Larry D. Hartsough Ph.D. for U.S.
`Patent No. 8,125,155 (February 12, 2015)
`Gillette 1024 Deposition Transcript of Larry D. Hartsough Ph.D. for U.S.
`Patent No. 6,896,775 (February 19, 2015)
`Gillette 1025 Deposition Transcript of Larry D. Hartsough Ph.D. for U.S.
`Patent No. 7,808,184 (February 11, 2015)
`Gillette 1026 Declaration of John C. Bravman
`
`Gillette 1027 U.S. Patent No., 6,896,775
`
`
`
`
`
`
`
`2
`
`
`
`
`
`

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket