`
`·.
`
`V BOSCH·
`
`Verpackungstechnik
`
`Aseptically operating filling and closing lines
`for bottles, jars and wide-mouth containers
`· of glass
`·
`
`.. ,
`
`..
`
`Sterilizing a:rocesses for. botiles
`Depending <in-product category, we
`apply various degemrlnation proces·
`ses. Packages for acid products of a
`
`pH-value below 4.5, with limited
`reproducibility of the microorga:ilism
`flora, sterilization is by a heated mix- .
`lllre of air and steam or by flowing
`
`steam. For low-acid and neutral pro·
`ducts_ (pH > 4.5), a special process is
`used, applying heated hydrogen per(cid:173)
`oxide. Residual sterilizing media is
`removed by drying with sterile air.
`
`.·
`
`p. E1
`
`
`
`Aseptically op·~rating filling and closh .~ lines
`for bottles, jars and wide-mouth containe.rs ·
`of glass
`
`We developed an aseptic filling
`and closing machine for bottles
`and wide-mouth containers of
`glass for various perfonnance
`[eve\s. The containen are steri(cid:173)
`lized in upside-down position in
`several parallel rows. ~teriliza
`tion is effected by flushing the
`bottles, inside· and outside, with
`an H202 mjxture and subse-
`~t ~ng ~ sterile air.
`r
`fingfn a ~gh sterilization
`rate and positive removal of
`the steriliZing agent. Our pro(cid:173)
`gram comprises sterilization
`machines with 6 to 30 lines, for
`outputs ranging from 6000 to
`120'00 bottleslh, depending. on
`the filling volume.
`In our lines, we integrate vllrious filling
`!!}'Stems of different conatruction modes:
`
`. For packaging acidic products
`· with a pH value < 4.5 such as
`fruit juices, sauces, dressings,
`yoghurt, we sterilize glass
`bottles and metal closures
`with flowing steam.
`The oxygen percentage in the
`head-space can be decreased
`by admitting a layer of steam
`or by gas flushing. As with all
`our aseptic lines, fill passages
`and fdler are automatically
`cleaned by CIP process and
`subsequently sterilized by
`saturated steam. The interior
`of the lines are sterilized with ·
`'~ a H:P2 mixture and dried off
`before start-up. During opera(cid:173)
`tion, there is a slight sterile air excess
`pressure in the sterile sections of the machine.
`CIP, presteriliza.tion and
`are
`monitored
`
`Piston-type fillers for higher viscosity pro(cid:173)
`ducts a.D.a weighfiller i.e. electronically
`controlled add-on fill~ for free-flowing
`products.
`For lower output requirements there are
`intermittently operating in-line fillers;
`rotary fillers can also be provided. Pre(cid:173)
`made metal closures and heat-stressable
`plastic closures are sterilized by a·high(cid:173)
`temperature-/short-time process with satu(cid:173)
`rated steam; heat-sealable film cloSures,
`produced from the reel in the line,
`are sterilized with hydrogen peroxide.
`
`p. E2
`
`
`
`Functional dla,grAm
`1 1-lane feed transfer
`2 infeed in bottle sterilization unit
`3 bottle sterilization unit
`4 diseharge
`5 2-lane transport of bottles to filler
`6 aseptic in-liile filler
`7 closing machine
`8 discharge for close<fbottle5
`9 lid funnel and elevator and
`sterilizing tucnel for lids
`
`p. E3
`
`
`
`AHpt!c tyrtem for glass bottles
`UHT-mUk, dairy products,
`Products:
`diet foods, baby food,
`tomato products, juices,
`sauces, dressings with or
`without oollds
`90 - 1000 ml
`dl$posable or re!IJrllable
`glass bottles, wid.,.mouth
`jars or containers
`
`F"ill. volume:
`Containers:
`
`Container
`diameter:
`Container
`height:
`Closures:
`Nominal
`throughput:
`
`47-92mm
`
`90-247mm
`I'T -closure, TO-closure
`
`up to 200 containers/min,
`depending on ·product, fiU
`volume and neck diameter.
`
`Robert Boecb Col'pOI'Iltioa
`Packaging Machinery Dlvlaion
`121 Corpora1a .Boukward
`So. Plalnlleld, N.J. 07080
`(201) 753-3700
`
`I
`
`BOSCH
`-----------------------------------------------------------NW
`
`Robert Bosch GmbH
`Geschiifts.bereich
`Verj>a.ckunltsmaschinen
`Stuttgarter StraBe 130 ·
`D-7050 Waiblingen
`Telephone (07151) 1401
`Telex 726229-40 vm d
`Telefax (0 7151) 14-2818
`
`p. E4
`
`
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