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`US0084427l5B2
`
`(12) United States Patent
`I-Iagenbuch
`
`(10) Patent No.:
`
`(45; Date of Patent:
`
`US 8,442,715 B2
`*May 14,2013
`
`(54) APPARATUS FOR TRACKING AND
`RECORDING VITAL SIGN S AND
`TASK-RELATED INFORMATION OF A
`VEIIICI.I+l 'l‘() Il)ICN'l"IFY O1-‘lCRA'l'IN(}
`PATTERNS
`
`(76)
`
`Inventor:
`
`( * ) Notice:
`
`l.cRoy G. Hagenbuch. Peoria I-leiglits.
`II. (US)
`
`Subject to any disclaimer, the term ofthis
`patent is extended or adjusted under 35
`U.S.C. 154-(b) by 0 days.
`
`This patent is subject to a terminal dis-
`claimer.
`
`(21)
`
`App1.No.: 131035.678
`
`(22)
`
`Filed:
`
`Feb. 25, 2011
`
`Prior Publication Data
`
`US 201l.’0l53l54Al
`
`Jun. 23.201]
`
`Related US. Application Data
`
`Continuation of application No. 121727.537. filed on
`Mar. 19. 2010, now Pat. No. 8,014,917. which is a
`division of application No. 111410.648. tiled on Apr.
`25. 2006. now Pat. No. 'a'.'z'65.039. which is a division
`of application No. JOB-83,822. filed on Mar. 7, 2003.
`now Pat. No. 7.039.507. which is a continuation of
`application No. 013:’-448.764. filed on May 24. 1995.
`11ow Pat. No. 6.546.363. which is H division of
`application No. (l8;‘l9(i,48U. filed on licb. 15. 1994.
`now abandoned.
`
`(G5)
`
`(60)
`
`(51)
`
`(52)
`
`rm. (:1.
`(H13 5./02
`U.S. (I1.
`USPC
`
`(200601 )
`
`'1l}]1'29.I:7()lf29.2; 7()11’3l.5; 701132.31
`3401436
`"E0111, 3,
`(58) Field ofClassification Search
`70117. 29--50. 29.1-33.4: 7021173. 176:
`
`70311.3. 7; 731489: 342:’35';'.O1—357.l6.
`342E457. 458; 3401436
`See application file for complete search history.
`
`(56)
`
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`Richard M. Camby
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`(57)
`
`ABSTRACT
`
`An apparatus is provided for diagnosing the state ofhealth of
`a vehicle and for providing the operator ofthe vehicle with a
`substantially real-time indication o 1‘ the ellieiency ol‘ the
`vehicle in perfonning an assigned task with respect to a
`predetermined goal. A processor on—board the vehicle moni-
`tors sensors that provide in fortliation regarding the state ol‘
`lieallh of the vehicle and the amount of work the vehicle has
`
`done. ln response to anomalies in the data from the sensors.
`the processor records information that describes events lead-
`ing up to the occurrence of the anomaly for later analysis that
`can be used to diagnose the cause ofthe anomaly. The sensors
`are also used to prompt the operator ofthe vehicle to operate
`the vehicle at optimum efficieiicy.
`
`26 (Jlairns, 28 Drawing Sheets
`
`
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)
`OWNER Ex. 2009, page 1
`
`

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`US 8,442,715 B2
`Page 2
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`OWNER Ex. 2009, page 3
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheetl of 2s
`
`Us 8,442,715 B2
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:23)
`OWNER Ex. 2009, page 4
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 2 of 28
`
`US 8,442,715 B2
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`OWNER Ex. 2009, page 5
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 3 of 28
`
`US 8,442,715 B2
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`OWNER Ex. 2009, page 6
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 4 of 28
`
`US 8,442,715 B2
`
`FIG. 2A
`
` E
`
`aggr
`
`E
`:
`;
`
`is
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`n ma:
`
`mum
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`....................................
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`...... _.:
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`OWNER Ex. 2009, page 7
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 5 of 23
`
`US 8,442,715 B2
`
`
`
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`OWNER Ex. 2009, page 8
`
`
`
`
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 6 of 28
`
`US 8,442,715 B2
`
`bu
`_>_
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`mzotn._._.Z_On_67:04In.
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`OWNER Ex. 2009, page 9
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 7 of 28
`
`US 8,442,715 B2
`
`67L
`
` DUMP
`SENSOR
`
`
`
`WEIGHT OF
`
`PROCESSOR 41
`
`PRESENT LOAD
`
`ACCUMLATOR
`
`FIG. 3A
`
`
`
`
`TOTAL WEIGHT
`f:ROM
`ACCUMULATOR
`
`ELAPSED
`OPERATING
`TIME
`
`ACTUAL FATE
`
`OF PRODUCTION
`
`FIG. 3B
`
`ACTUAL. FIATE l__‘
`
`OF PRODUCTION
`
`PROCESSOR 4,_
`
`PRODUCTION
`
`RATE GOAL
`
`‘‘ COMPAREKTOR I
`
`
`
`HIGH
`
`AVERAGE
`
`LOW
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:19)
`OWNER Ex. 2009, page 10
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 3 of 23
`
`US 8,442,715 B2
`
`MEMORY OF
`
`PRODUCTION NOF{MS
`
`SITE AHFTND
`HOPPER No. 1
`
`I/_.____._..._,..,._ __,__
`! SITE "B"ANU
`EQUIPTMENT
`TYPE No. 1
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:20)
`OWNER Ex. 2009, page 11
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 9 of 28
`
`US 8,442,715 B2
`
`FROM
`sewsons
`
`MEMORY MAP FOR
`
`FAILURE MODE ANALYSIS
`
`CHI-'1'ONOL0G__'I’__MEMORY
`
`B3
`
`
`
`HEAD
`1
`
`105
`
`
`
`14»-30
`OLE‘-‘EST
`DATA MINUTES
`
`
`
`
`
`READ
`
`_1 X8361:
`
`HEAD
`
`1 Km In
`
`l
`30-62
`OLDEST
`DATA MINUTES
`
`107
`
`111
`109
`1 26-606
`62-126 OLD ES _
`OLDES
`DATA MINUTES
`DATA MINUTES
`
`
`
`INCFIEMENTS
`UP
`
`:1 (TASK
`r,,
`INDICIA)
`
`FIG. 5B
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:21)
`OWNER Ex. 2009, page 12
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 10 of 23
`
`US 8,442,715 B2
`
`FAILURE MODE
`
`TIME AND CHRONOLOGY
`
`MEMORY
`
`47
`
`
`
`
`SENSOR
`READING PROCESSOR 41
`1 1 5
`
`CRITICAL
`VA LU E
`
`_
`
`- COMPARATOR
`
`
`
`NORMAUFAILURE
`
`MODE
`
`FIG. 6A
`
`l.D. OF FAILED SENSOR & TSMEFI
`
`t2
`
`(TASK
`
`INDICIA)
`
`t
`(VALUES OF PRODUCTION PAHAMETEI-3:8
`
`FIG. 6B
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:22)
`OWNER Ex. 2009, page 13
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 11 of 23
`
`US 8,442,715 B2
`
`FAILURE MODE
`
`TIME AND CHRONOLOGY’
`
`SENSOR '
`RE/*D'NG
`
`PROCESSOR 41
`
`SMALLEST OF T
`
`EXTREME VALUE:
`(HIGHEST OR Lowesn
`
`
`
`
`‘ COMPARATOR
`L_
`
`
`
`I NORMAL!
`
`, NEW EXTREME
`
`FIG. 7A
`
`119
`
`37
`87A
`
`87'
`873
`
`
`
`EXTREME
`VALUE
`
`VALUES FROM
`CHRONOLOGY
`MEMORY
`
`MEMORY STACK
`OF
`EXTREME VALUES
`
`ASSOCIATED
`CH RONOLOGY
`
`FIG. 7B
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:23)
`OWNER Ex. 2009, page 14
`
`

`
`US. Patent
`
`May 14, 2013
`
`Sheet 12 of 23
`
`US 8,442,715 B2
`
`
`
`
`
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`$2335.5
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`OWNER Ex. 2009, page 15
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 13 of 23
`
`US 8,442,715 B2
`
`*2‘
`
`POWER UP RESET
`
`TRUCK
`TUFIN—ON
`
`IN ITIALIZE
`
`ALL NEEDED
`VALUES
`
`
`
`FIEAD TIME
`AND DATE
`FFIOM
`
`CLOCK 135
`PRINT:
`
`
`
`SOFTWARE VERSION
`
`TOTAL PAD SQ. IN.
`
`CURRENT DATEITIME
`
`
`IS PASSWORD
`OPERATOR NAME
`CORRECT?
`
`MATERIAL NAME
`
`
`DUMP SITE NAME
`MAINTENANCE
`
`CATEGORY
`
`DELAY CATEGORY
`
`
`
`
`READ
`ALL DIGITAL
`AND ANALOG
`INPUTS
`
`DISPLAY
`NORMAL
`OPERATING
`SCREEN
`
`IS
`
`PRINT KEYS
`
`DISABLED?
`
`
`
`12?
`
`PRINT
`
`OPERATOR
`KEY3
`
`FIG. 9A
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:25)
`OWNER Ex. 2009, page 16
`
`
`
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 14 of 28
`
`US 8,442,715 B2
`
`MAIN MENU AND
`ENTERING LEVEL
`1 MEN
`U
`
`‘Q8
`NORMAL
`OPERATING
`
`SCFIEEN
`
`132
`
`
`
`134
`
`MANUALLY PRESS
`
`“MENU”
`KEY
`
`131
`
`135
`
` USE ARROW KEYS TO
`
`
`
`
`
`
`MOVE CUFISOH TD
`DES!F!ED FUNCTION
`PRESS ENTER
`
`
`
`DISPLAY SELECTED
`MENU FROM THE
`FOLLOWING:
`
`OPERATING CHANGE
`LOADING POINT
`CHANGE
`MATERIAL CHANGE
`DUMPSITE CHANGE
`D ELAY CHANGE
`TRUCK SUMMARY
`PFIINT DIAGNOSTIC
`"“' LEVEL 1 MENU”
`
`
`
`DISPLAY
`"PASSWORD"
`
`IS msswono
`
` ECT?
`
`‘I30
`
`13?
`
` USE KEYPAD TO WRITE
`OORFIECT FASSWOH I
`PRESS ENTEH
`
`
`
`
`
`
`
`.
`
`Yes
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:26)
`OWNER Ex. 2009, page 17
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 15 of 23
`
`US 8,442,715 B2
`
`M3
`
` “"‘
`Eg=‘,,"’;,f‘;’
`L M[._=_Nu
`'
`
`
`
`USEARHOWTO
`MOVE CURSOR T0
`DESIRED FUNCTION
`
`PRESS ENTER
`
`
` DISPLAY SELECTED
`
`MENU FROM THE
`FOLLOWING:
`
`LEVEL 1 MENU AND
`ENTERING LEVEL3
`
`
`
` OPERATING NAMES
`
`
`
`
`DIAGNOSTICS
`LEVEL I SETUP
`LEVEL 2 SETUP
`"“‘ LEVEL 3 SETUP '“'
`LEVEL1 PASSWORD
`
`
`
`147
`
`DISPLAY
`"msswoncw
`
`1 51
`
`is msswono
`CORRECT?
`
`N0
`
`149
`
`
`
`use KEYPAD TO wnrre
`
`,_ a mac? mssvman
`
`
`PRESS ENTER
`
`
`155
`
`*
`USEAHROW KEYS T0
`MOVE CUR SDR TO
`05511250 FUNCTION
`
`yes
`
`153
`
`auspuw MENU
`
`NOTE:
`commuwe TO mess
`ESCAPE KEY WILL
`EVENTUALLY RETURN
`TO NORMAL oPEnAT1n1e.
`QCQEEN
`
`PRESS ENTER
`
`1
`
`_
`
`159
`
`
`
`cm‘
`sugmumgs
`{F[GS.'_l_-DJ
`
`P
`MAN
`T0 RETUFINTO NOFNAL
`OPEFWKTING SCREEN
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:27)
`OWNER Ex. 2009, page 18
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 16 of 23
`
`US 8,442,715 B2
`
`TEN HIGHEST PAYLOADS
`SUBROUTINE
`
`163
`
`161
`
`USE ARROW KEYS TO
`
`
`
`
`
`
`MOVE CURSOR TO
`HIGHEST PAYLOADS
`PRESS ENTER
`
`
`
`ussmaow KEYST0
`TEg‘fi%;:‘;ST
`
`
`MOVE our-ason TO
`PAYLOADSAND
`VIEWALLTEN
`DATE OF
`PAYLOADS
`PAYLOADS
`
`
`
`
`
`
`
`
`1 69
`
`MANUAI.LY PRESS
`F3 KEY
`
`_
`
`
`
`
`PAD PHESSUHES
`
`
`
`TO PRINTER
`
`FIG. 1 0A
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:20)(cid:28)
`OWNER Ex. 2009, page 19
`
`
`
`WFRTE
`
`OPERATORS AND
`
`
`PAYLOADS WITH
`
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 17 of 23
`
`US 8,442,715 B2
`
`TEN HIGHEST SPIKES
`SUBFIOUTINE
`
`173
`
`
`
`DISPLAY
`
`LEVEL3
`DIAGNOSTICS
`
`MENU
`
`
`USE ARFIOW KEYS TO
`MOVE CURSOR TO
`
`
`
`HIGHEST SPII-(E8
`PRESS ENTER
`x_..._______._.._/
`
`USE ARROW KEYS TO
`
`_
`
`_
`
`_
`
`_ 179
`
`
`TEN HIGHEST
`sp|[.(E5 wn'H
`MOVE CURSOR TO
`PAD # AND
`VIEWALL TEN
`SPIKES
`DATE OF
`
`
`PRESSURE sP:<E
`
`
`
`
`
`
`
`
`MANUALLY PRESS
`F3 KEY
`
`
`
`
` WRITE
`SPIKES WITH
`
`
`DATE. TIME, PSI
`AND OPERATOR
`
`DATATO PFIINTEFI
`
`
`
`
`
`FIG. 10B
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:19)
`OWNER Ex. 2009, page 20
`
`
`
`
`
`DISPLAY
`
`
`
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 13 of 23
`
`US 8,442,715 B2
`
`STUCK TRANSDUCER
`SUBROUTINE
`
`189
`
` USE ARROW KEYS TO
`
`MOVE CURSOR TO
`
`
`STUCK TRANSDUCER
`
`PRESS ENTER
`
`
`DISPLAY
`pm) # wm—{ ps;_
`FREQUENCY,
`DATE OF FIRST
`smog
`TRANSDUCERS
`
`CONDITION
`
`
`
` MANUALLY PRESS
`
`F3 KEY
`
`
`
`
` WRITE
`PAD # WITH PSI,
`
`FREQUENCY
`
`DATE OF FIRST
`
`
`STUCK CONDITION.
`AND OPERATOR
`
`DATTO PRINTER
`
`
`
`
`FIG. 10C
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:20)
`OWNER Ex. 2009, page 21
`
`
`
`
`
`1
`
`
`
`‘I91
`
`.
`
`
`
`'
`USE AFIFIOW KEYS TO
`MOVE CURSOR TO
`VIEWALL FOUR
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 19 of 23
`
`US 8,442,715 B2
`
`BODY EMPTY PSI
`SUBROUTINE
`
`197
`
`201
`
` USE ARROW KEYS TO
`
`MOVE CURSOR TO
`
`BODY EMPTY PSI
`
`PRESS ENTER
`
`
`
`
`
`
`
`
`
`
`DISPLAY
`LASTTEN
`USEAFIHOW KEYS TO
`[_=_Mp1'\( gopy
`MOVE CURSOR TO
`PSI READINGS
`VIEWALLTEN
`wm-1 PAD #,
`READINGS
`
` AND DATE
`
`
`
`
`
` WRITE
`LASTTEN EMPTY
`
`
`
`BODY PSI READINGS
`WTTH PAD #. DATE,
`TIME. AND
`OPERATOR DATA
`TO PRINTER
`
`
`
`
`
`FIG. 10D
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:21)
`OWNER Ex. 2009, page 22
`
`
`
`MANUA1J..Y PRESS
`
`\— F3KEY
`
`
`
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 20 of 23
`
`US 8,442,715 B2
`
`LEAKING SENSOR
`SUBFIOUTINE
`
`213
`
`
`
`USE ARROW KEYS TO
`MOVE CURSOR TO
`LEAKING SENSOR
`PRESS ENFER
`;
`
`
`
`217
`
`USE ARROW KEYS TO
`MOVE CURSOR TO
`DESIRED SENSOR
`
`PRESS ENTER
`
`221
`
`MANUALLY PRESS
`F3 KEY
`
`DISPLAY
`"SENSOR 1'
`"SENSOR 2'
`"SENSOR 3'
`
`"SENSOR 4"
`
`'
`
`215
`
`DISPLAY
`
`OPERATOR.
`DATE. TIMEAND
`PSI OF FIRST
`DETECTED LEAK
`
`219
`
`WRITE
`
`OPEFIATOR. DATE.
`TIME. AND PSI OF
`SELECTED SENSOR
`
`TO PRENTER
`
`FIG. 10E
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:22)
`OWNER Ex. 2009, page 23
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 21 of 23
`
`US 8,442,715 B2
`
`LAST FIVE NEUTRALS
`SUBROUTINE
`
`DISPLAY
`
`LEVELS
`DIAGNOSTICS
`
`227
`
`MENU
`
`MOVE CURSOR T0
`
` USE ARROW KEYS TO
`
`LAST FIVE NEUTFIALS
`
`PRESS ENTER
`
`
`
`
`
`DISPLAY
`Lp.31-Fgvg
`USE ARROW KEYSTO
`NEUTRALS wnn
`MOVE CURSOF1‘ T0
`DATE, TIME,
`VIEWALL FIVE
`NEUTRALS
`OPERATOFLAND
`
`PAYLOAD
`
`
`
`MANUALLY PRESS
`
`
`
`F3 KEY
`
`
`
` WRITE
`LAST FIVE
`
`
`
`NEUTRALS WITH
`
`
`
`OPERATOR. AND
`PAYLOAD
`
`
`
`
`DATE, TIME.
`
`TO PRINTER
`
`
`
`
`FIG. 10F
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:23)
`OWNER Ex. 2009, page 24
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 22 of 23
`
`US 8,442,715 B2
`
`LAST FIVE REVERSES
`SUBROUTINE
`
`DISPLAY
`LEVEL3
`
`DIAGNOSTICS
`
`MENU USE ARROW KEYS TO
`
`237
`
`
`MOVE CURSOR TO
`
`LAST FIVE REVERSES
`
`PRESS ENTER
`
`
`
`
`2
`
`DJSPLAY
`
`241
`
`
`
`
`
`""""‘-""“"”""”'"""
`USE ARROW KEYS TO
`IASTFIVE
`_
`FiEVEFlSES,WlTH
`MOVE CUHSORTO
`
`VIEWALL FIVE
`DATE 11Mr._'I
`REVERSE3
`OPERATOR, AND
`
`
`PAYLOAD
`
`
`
`
`
`2
`
`MANUALLY PRESS
`F8 KEY
`
` WRITE
`LASTFIVE REVERSES
`
`
`
`WITH DATE. “ME.
`OPERATOR, AND
`PAYLOAD
`
`
`
`
`
`
`TO PRINTER
`
`FIG. 10G
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:24)
`OWNER Ex. 2009, page 25
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 23 of 23
`
`US 8,442,715 B2
`
`LAST FIVE DUMP
`SUBFIOUTINE
`
`247'
`
`DISPLAY
`
`LEVEL3
`
`DIAGNOSTICS
`
`251
`
`MENU
`
`USE AFIFIOW KEYS TO
`
`MOVE CUFISOFI TO
`
`LAST FIVE DUMP
`
`
`
`PFIESS ENTER
`
`249
`
`959'-AV
`
`
`
`WITH DATE=
`ms, OPERATOR,
`AND PAYLOAD
`
`2,53
`_
`use ARROW KEYS TO T
`
`VIEWALL FIVE
`DUMP3
`
`
`
`
`
`
`
`
`
`
`MANUALLY PFIESS
`
`,7
`
`F3 KEY
`
`
`
`
` WRITE
`LASTW DUMPS
`
`
`
`WITH DATE, TIME,
`OPERATOR. AND
`PAYLOAD
`
`
`
`
`
`
`TO PFIINTEFI
`
`FIG. 10H
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:25)
`OWNER Ex. 2009, page 26
`
`

`
`US. Patent
`
`May 14, 2013
`
`Sheet 24 of 23
`
`US 8,442,715 B2
`
`CLEAR DIAGNOSTICS
`SUBROUTINE
`
`3259
`
`DISPLAY
`LEVEL3
`DIAGNOSTICS
`
`263
`
`MENU
`
`ussmpaow KEYS TO
`MOVE cuasoa TO
`LEAR DIAGNOSTIC
`
`PRESS ENTER
`
`251
`
`DISPLAY
`“.|!!!lWARNlNG!l£!!"
`"ERASING DIAGNOSTICS"
`"ENTER corxmwues"
`"ESC ABORTS"
`"jj':“"‘jl"
`
`265
`
`259
`
`MAN UALLY
`mess amen
`
`MANUALLY
`mess ESC
`
`2657’
`
`CLEAFI ALL LEVEL 3
`pm NOSTICS
`EXCEPT FOR PART
`8: SERIAL NUMBERS
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:26)
`OWNER Ex. 2009, page 27
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 25 of 23
`
`US 8,442,715 B2
`
`@ PRODUCTION
`
`MONITORING
`
`271
`
`HAUL CYCLE
`ENDED‘?
`
`WEEGHT
`
`ADDWEIGHT
`OF LOAD TO
`AGCUMULATED
`
`275
`
`DETERMINE
`PHOIJUCHON LEVEL
`FROM ADCUMULATED
`WEIGHTAND ELAPSED
`TIME
`
`
`
`
`
`PFIOGFIAMMED
`' ERCENTAGE7
`
`__ Yes
`
`STORE “ABOVE
`PRODUCTION“
`IN DISPLAY
`MEMORY
`
`
`
`
`277
`
`IS
`-u- =
`GO
`EXGEEDED?
`
`0
`
`285
`
`STORE ‘AVERAGE
`PRODUCT‘wON'lN
`DISPLAY MEMORY
`
`No
`
`SVORE
`PHODUCVON
`IN DISPLAY
`MEMORY
`
`@ F|G.11A
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:27)
`OWNER Ex. 2009, page 28
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 26 of 23
`
`US 8,442,715 B2
`
`PRODUCTION
`
`MONITORING
`
`No
`
`1
`
`FIG. 11B
`
` HAS THE
`OPERATOR
`CHANGED?
`
`
`
`START
`ELAPSED
`
`OPERATING TIME
`
`
`
`
`FIG. 11C
`
`
`
`PFIODUCTION
`MESSAGE TO
`OPERATOR
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:21)(cid:28)
`OWNER Ex. 2009, page 29
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 27 of 23
`
`US 8,442,715 B2
`
`I
`READ & STORE
`PRODUCTION WORK
`RELATED INPUTS
`
` READ
`
`
`
`
`PRODUCTION
`WORK RELATED
`INPUTS
`
`
`
`
`
`
`STORE
`PRODUCTION
`WORK RELATED
`INPUTS TO
`MEMORY
`
`
`
`
`
`FIG. 12A
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:22)(cid:19)
`OWNER Ex. 2009, page 30
`
`

`
`U.S. Patent
`
`May 14, 2013
`
`Sheet 23 of 23
`
`US 8,442,715 B2
`
`
`
`FIEAD FAI LUREIFAULT MODE
`INPUTS AND COFIFIELATE
`WITH PRODUCTIONS WOFIK
`RELATED INPUTS
`
`FAILUFIEFALLT
`MODE INPUTS
`
`FIG. 12B
`
`(cid:50)(cid:58)(cid:49)(cid:40)(cid:53)(cid:3)(cid:40)(cid:91)(cid:17)(cid:3)(cid:21)(cid:19)(cid:19)(cid:28)(cid:15)(cid:3)(cid:83)(cid:68)(cid:74)(cid:72)(cid:3)(cid:22)(cid:20)
`OWNER Ex. 2009, page 31
`
`
`
`FAILUP.EI'FALI.T
`MODE SENSOR
`INPUTONE OF THE
`
`

`
`US 8,442,’? 15 B2
`
`1
`APPARATUS FOR TRACKING AND
`RECORDING VITAL SIGNS AND
`TASK-RELA'I'EI) INFORMATION OF A
`VEHICLE TO IDENTIFY 0PF.'RATING
`PA'l"l'l‘IRNS
`
`CROSS Rlil7l£RIF.NCTli T0 Rlil_./\TIil.)
`APPLICATIONS
`
`‘lhis patent application is a continuation of U.S. applica-
`tion Ser. No. I2f727.53't'. filed Mar. 19. 2010 now U.S. Pat.
`No. 8.014.917’ which is a divisional of U.S. application Ser.
`No. lll'4l0,6-18 filed on Apr. 25. 2006 {Now U.S. Pat. No.
`7,765.039)_. which is a divisional ofU.S. application Scr.Nt1.
`l0t’383,822 filed on Mar. 7, 2003 (Now U.S. Pat. No. 7.039.
`50?). which is a continuation of U.S. application Ser. No.
`08l448_.7tS4 filed on May 24, 1995 {Now U.S. Pat. No. 6.546,
`363). which is a divisional of U.S. application Ser. No.
`t)8!l96_.480 filed on Feb. 15. I994 (Abandoned).
`
`TECHNICAL FIELD OF THE INVENTION
`
`The invention generally relates to the identification of
`anomalies in the operation of a vehicle and. more particularly.
`to the collection and analysis of data derived during operation
`of a vehicle that provides a basis for diagnosing the cause of
`anomalies in the vehicle’s operation.
`
`BACKGROUND OF THE INVENTION
`
`All vehicles today have various sensors for identifying and
`tracking critical “vital signs" of a vehicle. In their simplest
`form. these sensors include an oil pressure gauge. a water
`temperature gauge and an electrical system charging/dis
`charging gauge. In more sophisticated vehicle systems, these
`vital signs may be expanded to include the condition of the
`brake system. transmission shift indicator. and so forth. In
`fact, for every component or subassembly of a vehicle. a
`sensor can be adapted for indicating whether that component
`or subassernbly is operating in a routine or “critical" state—
`a state that if maintained will cause the component or
`subassembly to fail.
`it is also known to
`Like the monitoring of vital signs.
`employ sensors onboard a vehicle to track performance of
`the vehicle. An example of such an on-board system is illus-
`trated in U.S. Pat. No. 4.839.835 to I-lagenbuch. By sensing
`and monitoring vehicle parameters related to the task being
`performed by a vehicle. a record can be established that
`describes how eflectively the vehicle is performing and pro-
`vides the operator of the vehicle with information from which
`future operations of the vehicle can be planned to maximize
`performance. "fasl-:-related parameters are parameters such as
`load carried by a vehicle, grade of the road on which the
`vehicle is operating. loads hauled per hour. tons hauled per
`hour, and the like. In general. the task-related parameters are
`those parameters that provide indicia of the work done by the
`vehi