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`FOR THE PURPOSES OF INFORMATION ONLY
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`Codes used to identify States party to the PCI‘ on the front pages of pamphlets publishing international applications under the PCT.
`
`Slovenia
`Slovakia
`Senegal
`Swaziland
`Chad
`Togo
`Tajikistan
`Turkmenistan
`Turkey
`Trinidad and Tobago
`Ukraine
`Uganda
`United States of America
`Uzbekistan
`Viet Nam
`Yugoslavia
`Zimbabwe
`
`
`
`
`
`
`AL
`AM
`AT
`All
`AZ
`BA
`BB
`BE
`BF
`BG
`3.]
`BR
`BY
`CA
`CF
`CG
`CH
`Cl
`CM
`CN
`CU
`CZ
`DR
`DK
`EE
`
`Albania
`Armenia
`Austria
`Australia
`Azerbaijan
`Bosnia and Herzegovina
`Barbados
`Belgium
`Burkina Past)
`Bulgaria
`Benin
`Brazil
`Belarus
`Canada
`Central African Republic
`Congo
`Switzerland
`Cble d'lvoire
`Cameroon
`China
`Cuba
`Czech Republic
`Germany
`Dcnm ark
`Estonia
`
`ES
`Fl
`FR
`GA
`GB
`GE
`GI!
`GN
`GR
`III]
`[E
`1L
`IS
`IT
`JP
`KE
`KG
`KP
`
`KR
`KZ
`LC
`Ll
`LK
`LR
`
`Gabon
`United Kingdom
`Georgia
`Ghana
`Guinea
`Greece
`Hungary
`Ireland
`Israel
`Iceland
`Italy
`Japan
`Kenya
`Kyrgyzstan
`Democratic People's
`Republic of Korea
`Republic of Korea
`Kazakstan
`Saint Lucia
`Liechtenstein
`Sri Lanka
`Liberia
`
`SI
`SK
`SN
`52.
`TD
`TG’
`TJ
`TM
`TR
`TT
`UA
`UG
`US
`UZ
`VN
`YU
`1W
`
`LS
`LT
`LU
`LV
`MC
`MD
`MG
`MK
`
`MI.
`MN
`MR
`MW
`MX
`NE
`NI.
`NO
`NZ
`PL
`PT
`RO
`RU
`SD
`SE
`SG
`
`Lesotho
`Lithuania
`Luxembourg
`Latvia
`Monaco
`Republic of Moldova
`Madagascar
`The former Yugoslav
`Republic of Macedonia
`Mali
`Mongolia
`Mauritania
`Malawi
`Mexico
`Niger
`Nolherlands
`Norway
`New Zealand
`Poland
`Portugal
`Romania
`Russian Federation
`Sudan
`Sweden
`Singapore
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`Eield Of The Ingention
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`The present invention is directed to soft capsules. typically gelatin capsules,
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`which are used to encapsulate a wide variety of products including pharmaceutical,
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`nutritional, neutraceutical, cosmetic, cosmeceutical, food, and fertilizer products, and
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`the like. The capsule contains at least two chambers which are separated from each
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`other by a substantially impermeable barrier so that different substances may be
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`encapsulated within the separate Chambers.
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`c
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`n
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`f
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`elnve 'on
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`10
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`15
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`Protein and protein-like materials, especially gelatin and gelatin derivatives are
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`used to encapsulate the products produced in several industries. Examples of gelatin
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`and derivatives thereof and the formation of capsules therefrom are described in
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`Simpson et at, US. Patent No. 5,074,102 which is incorporated herein by reference.
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`Such capsules can be used to encapsulate medicinal compounds such as drugs or
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`vitamins; as a food packaging mechanism for packaging food products such as
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`powdered instant coffee or spices; in candy manufacturing; in fertilization of plants by
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`encapsulation of fertilizers, in packing of sensitive seeds in combination with protective
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`agents and/or fertilizers; and in the packaging of single dyestuffs or mixtures thereof.
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`More recently such capsules have been used for nutritional, neutraceutical, cosmetic
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`and cosmetical encapsulated ingredients as well. Such capsules are limited to the
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`encapsulation of a single substance or compatible substances because the capsule
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`itself has but a single chamber for storage of the active ingredient.
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`Some capsules have been designed to provide for multiple dosage units. For
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`example, Goodheart et al.. US. Patent No. 5,074,426 discloses a capsule which is
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`divisible into accurate individual dosage units for administering a medicine. The
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`capsule is easily separated by pulling it into capsule units. The capsule comprises a
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`first and second capsule unit, each for holding a desired medicinal preparation. The
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`first and second capsule units are of cylindrical shape and have a longitudinal axis. The
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`first and second capsule units have first and second ends wherein the first ends are
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`rounded and the second ends are sealed by a closure. The closures of the respective
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`capsule units abut each other and are detachablv joined to each other.
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`Another such multiple dosage capsule is disclosed in Makiej, U.S. Patent Nos.
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`4,793,493 and 4,936,461. These references disclose multiple dose capsules that may
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`be broken into separately administratable dosages. The hard gelatin capsule
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`15
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`comprises a longitudinal tube with a dividing section between respective first and
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`second ends. The tube has a severable portion relative to first and second walls.
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`Nugent, US. Patent No. 4,601,896 discloses a pharmaceutical capsule for oral
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`administration of gastric—sensitive therapeutic agents. The capsule has an outer
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`housing made from a gastric-fluid impervious composition in which the housing contains
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`Wt) 00.928976
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`PCTIU 899197093
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`a first chamber containing a gastric sensitive therapeutic agent and a second chamber
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`containing an activator material capable of dissolving the capsule. Prior to taking the
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`capsule, the patient applies pressure to the capsule to rupture the second chamber
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`thereby releasing the activator which dissolves the capsule in a predetermined time
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`thereby releasing the gastric sensitive therapeutic agent in the patient's intestinal tract.
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`Soft gelatin capsules are a desirable oral dosage form because they are easy
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`to swallow and are readily digestible. They also provide an adequate encapsulation of
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`a therapeutically active agent with often prompt release in the gastrointestinal tract.
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`However, it is often desirable for a patient to receive two or more active agents, which
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`10
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`may not be compatible with each other (e.g. may react with each other) in a manner
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`which irreversibly changes at least one of the active agents.
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`It would therefore be a significant benefit in the art to provide a soft capsule,
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`such as a soft gelatin capsule, which enables the administration of two or more
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`materials (e.g. active agents) at the same time.
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`15
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`it would be a further significant benefit in the art to provide a soft capsule which
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`contains at least two chambers or compartments which are separated by a substantially
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`non-permeable barrier so that the different materials contained within the separated
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`compartments cannot adversely affect each other during storage or administration of
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`the capsule.
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`Summary Of The Invention
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`The present invention is generally directed to a soft capsule typically made out
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`of gelatin or derivatives thereof having a chamber subdivided into at least two
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`subchambers. The subchambers are separated from each other by a barrier which is
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`5
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`substantially impermeable to the contents of the respective subchambers.
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`In particular,
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`the present invention is directed to
`
`a soft capsule for housing at least one agent comprising:
`
`a)
`
`b)
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`a chamber; and
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`at least one barrier dividing the chamber into at least two subchambers,
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`10
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`said barrier being at least substantially non-permeable to the at least one agent.
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`In a preferred form of the invention, the barrier comprises a membrane which is
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`at least substantially non-permeable to the contents of the subchambers.
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`In another aspect of the present invention, there is provided a method of forming
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`a soft capsule having a chamber subdivided into at least two subchambers by the
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`15
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`barrier as described above.
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`In a particular aspect of the invention the method
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`comprises passing at least one ribbon of a material which is at least substantially non-
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`permeable to said at least one agent between opposed ribbons of a soft capsule-
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`forming material at a temperature and under pressure sufficient to produce a soft
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`capsule having at least two subchambers separated by a barrier of said substantially
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`non-permeable material.
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`Brief Description Of The Drawings
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`The following drawings in which like reference characters indicate like parts are
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`5
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`illustrative of embodiments of the invention and are not intended to limit the invention
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`as encompassed by the claims forming part of the application.
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`Figure 1 is schematic view of an apparatus for forming soft capsules having a
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`chamber subdivided into two subchambers in accordance with the present invention;
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`Figure 2 is a cross-sectional view of an embodiment of a dual subchamber soft
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`10
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`capsule formed by the apparatus shown in Figure 1; and
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`Figure 3 is a cross-sectional view of another embodiment of a dual chamber soft
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`capsule formed by the apparatus shown in Figure 1.
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`Detailed Description Q: The invention
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`The making of soft capsules especially soft gelatin capsules is well known in the
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`15
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`art. Methods for producing soft gelatin capsules are disclosed for example in U.S.
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`Patent No. 5,074,102 and references cited therein including US. Patent No. 4,655,027,
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`US. Patent No. 4,817,367 and US. Patent No.
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`2.775.267, each of which is
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`incorporated herein by reference.
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`The employment of ribbons of soft gelatin material to form a soft gelatin capsule
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`through the pressure exerted by opposed rotatable dies is well known.
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`In accordance
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`with the present invention, at least one additional ribbon of an additional material.
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`preferably at least a substantially non-permeable material as hereinafter described is
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`placed between the opposed ribbons of the soft gelatin material. The additional
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`material is one which is at least preferably substantially non-permeable to the agents
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`contained within the subchambers. As used herein the term "at least substantially non-
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`permeable" shall mean a material which does not allow passage of an agent contained
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`within a subchamber into another subchamber to the extent that the function and/or
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`structure of the agent is adversely affected. The additional material provides at least
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`a substantially non-permeable barrier dividing the soft gelatin capsule into at least two
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`subchambers in which the contents of the respective subchambers do not permeate
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`into any other subchamber to the detriment of any one of the agents contained with the
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`subchambers.
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`10
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`15
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`The substantially non-permeable material as defined herein and which is used
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`to provide a barrier between subchambers will vary depending on the type of agents
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`20
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`that are contained within the subchambers. The selection of a suitable substantially
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`non-permeable material is within the skill of the art. However. a preferred embodiment
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`of the invention is to employ the same material as used to form the soft capsule since
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`the soft capsule material is typically selected to be generally at least substantially non-
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`permeable to the agents contained within the subchambers. Thus, if the capsule is
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`made of gelatin, the barrier material may be made by gelatin or derivatives thereof. The
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`barrier material can be made from, in addition to soft gelatin, such materials as cellulose
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`and derivatives thereof, lipids and derivatives thereof, poiyols and derivatives thereof,
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`starches and derivatives thereof and the like. The selection of a suitable barrier
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`material will, of course, depend in part on the agents which are to be contained within
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`10
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`the subchambers.
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`In accordance with the present invention, the barrier material should
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`be at least substantially non-permeable to the agents if there mixing together would
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`adversely affect at least one of the agents.
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`Referring to Figure 1, there is shown a portion of the capsule forming apparatus
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`employed in the present invention which brings together the respective ribbons of
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`15
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`material to form the capsules of the present invention having at least two subchambers.
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`Other portions of the capsule forming apparatus which are not shown are known and
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`within the skill of the art.
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`In particular, the present invention provides for a split wedge comprised of a left
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`wedge 8 and a right wedge 9. The split wedge is situated above a nip created between
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`a pair of opposed rotatable die rolls, a left die roll 13 and a right die roll 14, which rotate
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`in opposite directions.
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`In the particular embodiment shown in Figure 1, the left die roll
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`13 is rotating in a clockwise direction and the right die roll 14 is rotating in a
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`counterclock direction.
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`A first or left ribbon 6 of soft material, for example, soft gelatin material is fed
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`between the left wedge 8 and the left die roll 13. A second ribbon or right ribbon 7 of
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`soft gelatin material is fed between the right wedge 9 and the right die roll 14.
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`in accordance with the present invention. a third ribbon or central ribbon 1 of a
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`barrier material such as a soft gelatin material is fed between the left wedge 8 and the
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`right wedge 9.
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`10
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`Rotation of the respective left and right die rolls 13 and 14 thereby creates the
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`formation of a multi—chamber soft gelatin capsule 15.
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`The filling of the left and right subchambers 23a and 23b of the soft gelatin
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`capsule (see Figures 2 and 3) is accomplished by feeding a first substance “A" through
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`a right injection lead 4 and simultaneously feeding a second substance "B" through a
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`15
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`left injection lead 5 to the nip as the die rolls 13 and 14 rotate and the multi—chamber
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`capsules 15 are being formed. The gelatin ribbons 1 . 6 and 7 are delivered to the ieft
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`and right die rolls 13, 14 such that the gelatin ribbons are drawn into the nip from both
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`sides as the die rolls 13, 14 rotate. Pumps (not shown) control injection leads 4 and 5
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`via left and right shut-off valves 2 and 3 and will. therefore, operate simultaneously to
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`achieve the simultaneous filling of subchambers 23a and 23b with an agent such as a
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`pharmaceutical, vitamin or the like.
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`Each die roll 13, 14 is formed with a plurality of hemispherical recesses 12
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`defined at the die roll surface by cutting edges or surfaces 20.
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`In use. the die rollers 13.
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`14 rotate in synchrony with each other such that the recesses 12 are in registry at the
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`nip. and with injection leads 4 and 5. As a result, the fill material is injected between
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`ribbons 1 and 6 and 1 and 7 when they are reSpectively located over the juxtaposed
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`recesses 12. The injected fill material forces ribbons 6 and 7 away from central ribbon
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`10
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`1 into the respective recess 12 until the capsule is closed by the coming together of the
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`cutting edges and surfaces 20. Multi-chamber capsules 15 are thus produced
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`sequentially with a length of laminated gelatin netting 19 therebetween. The cutting
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`edges and surfaces 20 separate the gelatin netting 19 from the capsules 15 so that the
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`capsules are produced individually.
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`15
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`In rotary die encapsulation machines of the kind illustrated in Figure 1. each die
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`roll will normally have sufficient axial length to have a substantial number or recesses
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`raised along its width. As a consequence, whereas the capsules 15 are produced
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`individually, the laminated ribbon 19 takes the form of a perforated sheet which is drawn
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`away as waste or recycled.
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`The apparatus of Figure 1 includes left and right wedge heaters 10 and left and
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`right temperature probes 11 to maintain proper temperature control during capsule
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`formation and filling.
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`Once the multi-chamber capsule 15 is formed it is separated from the laminated
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`gelatin ribbons 19 via a chute assembly 16. The present invention also illustrates left
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`and right flippers 17 to dislodge capsule material that has not discharged from the die
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`rolis 13 and 14.
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`The multi-chamber capsule forming mechanism described above in Figure 1 can
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`be applied to filled capsules containing, but not limited to. liquids. semi-solids and.
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`10
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`powders and particulates with some modification to the mechanism of capsule
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`formation as discussed in U.S. Patent 5,740,660. incorporated herein by reference.
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`Embodiments of soft capsules produced in accordance with the present
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`invention are shown in Figure 2. Referring to Figure 2, a capsule 30 is comprised of an
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`outer shell 21 formed from the respective ribbons 6 and 7 discussed above in
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`15
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`connection with Figure 1. A barrier 22 is formed from the ribbon 1 which is comprised
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`of a substantially non-permeable material discussed above in connection with Figure
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`1. The barrier 22 divides the capsule 30 into two subchambers 23a and 23b. Each of
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`the subchambers 233 and 23b can contain a separate agent even if the active agents
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`are incompatible with each other since the barrier 22 prevents one agent from
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`contacting the other to the extent that neither of the agents are adversely affected with
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`respect to structure and function.
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`A further embodiment of a soft capsule is shown in Figure 3. This embodiment
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`is similar to the embodiment of Figure 2 except that it includes a twist off seal 24. Such
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`capsules are particularly useful for topical applications and personal care products.
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`It will be understood that the capsule can contain a plurality of subchambers by
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`adding additional ribbons of material as discussed above in connection with Figure 1.
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`Thus, capsules containing three or more subchambers may be constructed within the
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`spirit and scope of the present invention.
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`10
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`15
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`The capsules of the present invention can be used to house a wide variety of
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`incompatibie as well as compatible agents including, but not limited to pharmaceutical,
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`nutritional, nutraceutical, cosmetic and cosmeticeuticai.
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`The contents of the
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`subchambers as contemplated in the present invention include, but are not limited to,
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`active agents such as prescription and non-prescription medications, drugs and the iike,
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`cosmetics, nutrients, vitamins, neutraceuticals, and the like. The subchambers can also
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`include one or more non-active agents such as emulsifiers, pH indicators, esterifiers,
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`surface active agents and the like.
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`By way of example, a dual subchamber capsule can contain two different active
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`agents (e.g. an antihistamine and a vitamin complex), the same active agent in different
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`phases (e.g. a solid phase in one subchamber for slow release and a liquid phase in
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`another subchamber for rapid release of the active agent), two agents which react
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`together to form a desired active agent through chemical reaction such as hydrolysis,
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`oxidation. ester’rfication, salt formation and the like. oil-aqueous phase agents such as
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`oil soluble vitamins in one subchamber and water-soluble vitamins in another
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`subchamber. These represent but a few of the possible combinations which may be
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`employed in capsules prepared in accordance with the present invention.
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`15
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`The capsules prepared in accordance with the present invention can be used for
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`internal applications as illustrated above and for external or topical applications. For
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`example, a capsule can contain a hair relaxing formulation typically including an alkaline
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`component and a hair treating emulsion formation in another subchamber.
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`In another
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`example, a vitamin C emulsion can be used in one subchamber while an alpha—hydroxy
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`acid formulation having a relatively low pH can be placed in another subchamber.
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`it will be understood in accordance with the present invention that gelatin and
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`derivatives thereof are the most common soft capsule forming materials.
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`It will be
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`appreciated that other soft capsule forming materials may be employed within the spirit
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`and scope of the present invention.
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`What Is Claimed:
`
`‘l.
`
`a)
`
`b)
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`A soft capsule for housing at least one agent comprising:
`
`a chamber; and
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`at least one banter dividing the chamber into at least two subchambers,
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`said barrier being at least substantially non-permeable to the at least one agent.
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`2.
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`The soft capsule of claim 1 wherein the capsule comprises at least one
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`material selected from the group consisting of gelatin, cellulose, lipids, polyols, starch
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`and respective derivatives thereof.
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`3.
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`The soft capsule of claim 1 comprising more than two subchambers.
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`4.
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`The soft capsule of claim 1 wherein the barrier comprises at least one
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`material selected from the group consisting of gelatin. cellulose, lipids, polyols, starch
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`and respective derivatives thereof.
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`5.
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`The soft capsule of claim 4 wherein the barrier comprises gelatin or a
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`derivative thereof.
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`6.
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`A method of forming a soft capsule for housing at least one agent, said
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`method comprising passing at least one ribbon of a substantially non-permeable
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`10
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`15
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`13
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`material between opposed ribbons of a soft material to produce a soft capsule having
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`at least two subchambers separated by a barrier of said substantially non-permeable
`
`material.
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`7.
`
`The method of claim 6 wherein the opposed ribbons comprise gelatin or
`
`a derivative thereof.
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`8.
`
`The method of claim 6 comprising passing a plurality of ribbons of a
`
`substantially non-permeable material between said opposed ribbons to produce a soft
`
`capsule having more than two subchambers.
`
`9.
`
`The method of claim 6 wherein the substantially non-permeable material
`
`is selected from the group consisting of gelatin, cellulose, lipids. polyols, starch and
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`reSpective derivatives thereof.
`
`10.
`
`The method of claim 9 wherein the substantially non-permeable material
`
`is gelatin or derivatives thereof.
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`11.
`
`Apparatus for the formation of a soft capsule comprising:
`
`a)
`
`first soft material delivery means for delivering a first soft capsule material
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`between a first wedge and a first roller;
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`10
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`15
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`14
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`b)
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`second soft material delivery means for delivering a second ribbon of soft
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`capsule material between a second wedge and a second roller;
`
`0)
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`at least one barrier material delivering means for delivering a barrier
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`material between said first and second wedges, said barrier material being substantially
`
`non-permeable to any agent contained within the capsule, said barrier material dividing
`
`the capsule into at least two subchambers; and
`
`d)
`
`active agent delivering means for delivering at least one active agent to
`
`at least one of said subchambers.
`
`12.
`
`The apparatus of claim 11 wherein the first and second soft capsule
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`10
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`materials are selected from the gelatin, cellulose, lipids, polyols, starch and derivatives
`
`thereof.
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`13.
`
`The apparatus of claim 1 1 wherein the barrier material(s) is selected from
`
`the grow consisting of gelatin, cellulose, lipids, polyois, starch and derivatives thereof.
`
`14.
`
`The apparatus of claim 13 wherein the barrier material is gelatin or a
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`15
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`derivative thereof.
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`15.
`
`The apparatus of claim 11 wherein the barrier material is the same
`
`material as at least one of the first and second capsule materials.
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`15
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`GD
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`/;
`4/4)
`//
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`":33.
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`w
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`; /
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`_-— E
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`iiéfigifi
`4‘ .I-
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`- fiafisafim 6—3f
`1-- 4
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`INTERNATIONAL SEARCH REPORT
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`lateroational application No.
`PCTI'US99f27093
`
`A.
`
`CLASSIFICATION OF SUBJECT MATTER
`
`$61K W48
`lPCU)
`US CL 3124145]. 452, 454. 456
`According to International Patent Classification (IPC) or to both national classification ant. IPC
`B.
`FIELDS SEARCHED
`
`Minimum documentation searched (clarification ayatem followed by classification symbols)
`
`U.S.
`
`:
`
`424M“. 452. 454. 456
`
`Documentation searched other than minimum documentation to the extent that such document: are included in the fields searched
`
`Electronic data base consulted during the international aearch (name of data but: and. where practicable, search tonne used)
`
`WEST search terms: capsule. gelatin. barrier. membrane, ribbon. multidoae. chamber. cellulose, starch. divide. third. compartment.
`aeetion, semipermeable. aeolian
`
`C.
`
`DOCUMENTS CONSIDERED TO BE RELEVANT
`
`Citation of document. with indication. where appropriate. of the relevant passages
`
`Relevant to claim Na.
`
`US 3,732,865 A (HIGUCHI et al) 15 May 1973, see figure 3,
`column 6, lines 25-68, column 7, lines 30-50, column 8, lines 40-
`56, claim 1.
`
`US 4,936,461 A (MAKIEI, Jr.) 26 June 1990, see entire document.
`
`US 5,740,660 A (ROWE) 21 April 1998, see entire document.
`
`Y
`
`Y A
`
`D Further documents are listed in the continuation of Boa C.
`Spa-rial eaIagoi-iea or cited omens:
`document «ran. the [meal atata oa‘ the art which ia llal nominated
`to be all parheular nheaoee
`earlier domment pnhliahad. on or after the international filing date
`duet-neat which may thro- aauhla on priority elaimia} or whiah ia
`cited to eatahliah the publication date or another eltatwn or outer
`apaeial ration tee apaaified)
`document "I'm. to In oral diaoloallfl. uae. aahihition or other
`null“
`
`”unabashed prior to the international filial; data but later than
`the prior-try date :Ia'med
`
`A!
`
`D See patent family annex.
`later doeuetam publialterl alter the mumtioael filing date or priority
`data and not in conflict with the application but and. to meager-ad
`the prizeiple or theory until-lying the luv-um
`doorman: of paelieular I'Ilaaaneo: the claimed invention eanaot be
`Mad novel or mot he eonaiderad to involve an inverting atop
`than Ihe document is taken alone
`
`Want of particular toluenoa: the claimed invention m be
`oonaidarad to involve an attentive mp than tire document
`I:
`eel-hind with one or not. other Iueh Mil-ma. Inch mum“
`beingohviomloapemakifledinunm
`downer“ member of the lane patent family
`
`Date of the actual completion of the international search
`
`23 FEBRUARY 2000
`
`Date of mail? of the international search report
`MAR 2000
`
`
`
`Name and mailing address of the ISNUS
`Cominioner of Fannie and Trademarks
`Box PCT
`Weanington. no. 20231
`(703) 308-1235
`03) 305-3230
`Telephone No.
`Form PCTIISMIO (second aheetXJuly 1992)a
`
`JAMES M. SPEAR
`
`Aull'tol'ized officer
`
`Page 20 of 20
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