SPO - Headlamp Refinishing Project
`APOPS 9984267
`
`Supplier Submission
`American Bumper
`M0 Paperi
`586-615-1517
`
`1
`
`Clearlamp, LLC
`Exhibit 201 2
`Redacted
`
`1
`
`

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`2
`
`

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`Y
`
`Specification Mlmber: 9984267
`
`Specification Title: THERMAL CURED ABRASION RESISTA
`
`Approved Source: GENERAL ELECTRIC SILIC
`
`Product Dame [ hlxrnber: PHC587
`
`FID[HCMS: N/A
`
`Location: WAT NY
`
`Remarks:
`
`Date Pfinted:
`
`1/29/2013 2:27:37 PM
`
`3
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`STR40847 weathering samples
`Xenon
`
`mark back side (away from
`lamps) with sample number visual review week before July shut down.
`exposure and str number
`overall testing complete In Sept 18 + 1 month review and report out.
`haze values for comparison.
`
`1 001
`2 003
`3 005
`4 007
`
`225 natural PC
`601 natural PC
`601 natural PC
`1250 natural PC
`
`%‘-JG3U'I
`
`10
`11
`12
`13
`
`14
`15
`16
`17
`18
`
`19
`20
`21
`22
`23
`
`24
`25
`
`26
`27
`28
`29
`
`30
`31
`
`101
`103
`105
`107
`
`201
`203
`205
`207
`202
`
`301
`303
`305
`307
`302
`
`401
`402
`403
`501
`502
`
`701
`702
`
`301
`802
`803
`804
`
`901
`902
`
`601 Momentive UVH3000
`1250 Momentive UVH3000
`2500 Momentive UVH3000
`3500 Momentive UVH3000
`
`225 MO - PHC587
`601 MO- PHC587
`1250 M0 - PHC587
`2500 M0 - PHC587
`3500 M0 - PHC587
`
`225 MO - AS4000/shp401
`601 MO - AS4000/sh p401
`1250 M0 - AS4000/shp401
`2500 M0 - AS4000/5h p401
`3500 M0 - AS4000/shp401
`
`1250 UVT610
`3500 UVT610
`2500 UVT610
`1250 UVT200
`2500 UVT200
`
`2500 lamp
`2500 Mo's lamp
`
`1250 Mo's lamp
`2500 Mo's lamp
`1250 lamp
`2500 lamp
`
`2500 Mo's lamp
`2500 lamp
`
`film protected B-side
`
`Baseline
`
`base line2
`
`minor chips very small. Looks good
`minor scratches
`
`heavily chipped with some surface scratches
`heavily chipped with some surface scratches
`
`fish eyes
`film
`film*need to apply A—side and b-side scratches
`
`9
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`16
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`

`
`work Order No. 10321
`
`TESTS. TEST METHODS AND RESULTS OF TESTS
`
`Moisture
`Method:
`
`Results:
`
`_
`The lamp was'm_'ou_nted on its test fixture and place_d'l:="'tl1e Water Spray Test Chamber with drain and vent
`holes on the:iamp_left open. The lamp was subjects
`he S__i}tE Water Spray Test for a total of 12 hours.
`The lamp was subjected to luminous intensity measurement test before and after testing.
`No moisture was detected in the lamp upon compl'etloh"'of Moisture Test. This test did not affect
`photometric performance. Data Is attached In subsequent full pages.
`
`Equipment Used:
`
`Suga Rain Test instrument, STS Gonlometer System
`
`Number of Lamps" Tested:
`
`1 sample
`
`Dust
`
`Method:
`
`Using the same sample thatwent through the Moisture testgthe sample was placed in the dust chamber.
`The test dust wasagltated as completely as possible by compressed air at l_n_tervai§ of t5 minutes for a
`period "of 2 seconds. The dustwas allowed to se_t_tte _between agitation periods. The test duration was 5
`hobrs. The lamp was removed from the dust chamber and inspected for_th_e,presence:ol dust in the lamp
`cavities. The lamp was subjected to luminous intensity measurement test b_"ef_ore and after testing.
`
`"R9:-I-I-115!
`
`l_\lo_dus_t|was detected inside thelamp. This test did not affect photometric performance. Data is attached
`in subsequent full pages.
`t
`Z
`.
`5
`
`Equipment Used:
`
`Dust Chamber. STS ‘Gonlometer System
`
`Number of lamps tested:
`
`1 sample
`
`'Uj$_i_n_‘g the same sample thatwerit through tlterlttolsture and Duet test,
`(for devices with plastic lens, only).
`'
`the headlamp was mounted ln'ar_i__'"b_ras|o__nj testfii-rture In the manner indic_al69Ufi Figure 5 of MVSS roe
`-
`with the i_ens facing upward. A_n'__a_ adlng pad meeting the requirements listedhbeldwlwas cycled back and -
`forth (1 oycle)'for 11 cyctes at 4 0.3 in. (10 e 2cm).per second over at least 50% of the lens surface.
`
`
`
`_
`' fgld base shaped to thesame vertical contour of the lens wlth_tl1_e grain
`_
`_'
`_
`of the pad per_p_e'n'dicuiarto the direction of motion.
`_
`
`brasion
`
`Method:
`
`_
`
`:
`
`1-
`
`2.
`
`3.
`
`The abradlng pad support was equal in size to the pad and the center of the support surface was
`within '1 0.08 |_li_;'(_1 2r‘rir'n) parallel to the lens surface.
`The density ot_th_e abrading pad was such that when the pad was mounted to its support and was
`resting unweighted on the lens, the base of the Dad was no closer than 0.125 in. (3.2rhin) to the
`lens at its closest point.
`=
`.
`
`it.
`
`when mounted on its support and resting on the lens olthe test headlamp, the abrading pad was
`weighted such that a pad pressure of2.0 10.15 psi (14 1 KPa) existed at the‘ center and
`perpendicutarto the face of the lens.‘
`)
`A pivot was used If ltwas required to follow the contour of the _i_ens. Unused steel wool is used for each
`test.
`
`in accordance with MVSS 108. the device was photometered after the abrasion test.
`
`Results:
`
`No scratches. spurts, srnudges. deiaminatlon. etc. observed. This test did not affect photometric
`performance. Data is attached in subsequent full pages.
`
`Equipment Used:
`
`Abrasion Tester. STS Gonlometer $ystem
`
`Number of lamps tested:
`
`1 sample
`
`Report Approved By:
`
`Steve Andierson ‘ L
`
`Lab Services Supervisor
`
`8
`
`17
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`17
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`

`
`LAB SERVICES
`
`REPORT
`
`'Or'déi'_No. E10321
`
`AMECA Accreditation
`Date of Expiration: Juiy 28, 2011
`
`Date: January 21, 2'01‘!
`
`VOLVO VN-P2237 COMBINATION HEADLAMP
`\_(OL\_/.Q_l?ART NO.: 2035 98 33:4
`
`mrngnucnon
`
`This repgitponiains the rasijltg of exam_lpa;l_on andiestg qt t__h§§ gboyafd§_i)g_l_q§___tq _q_e'monslrate compliance with me
`.appiicabi§ tggt requirements for Federal ._MO.tor Vehicle Sajfaig',Siandard_{_EMVSS) No. 108 and ‘applicable SAE Standards
`affeciIv’efa_$ of,fh¢.=L daié of this rebort.
`
`'su“M'MARY"
`
`The following is a ’surTiil1ary of the results of tests ofthgé .d.§yice performed
`SAE Stahdérds.
`
`_a;__:porci_an_ce with MVSS and subreferenced
`
`Tests
`
`M__o_|sture
`pygt
`Abrasion
`
`'
`
`Test Procedgre
`
`J_5_75e, Aug. 1970
`88.5
`$8.2
`
`Results
`
`('__;gmpI_Ies
`C__:om'p_iIes
`Cgmplies
`
`18
`
`18
`
`

`
`NORTH AMERICAN LIGHTING, INC. LAB SERVICES
`- TE REPORT
`
`
`
`: PART NAME: -
`
`
`PART NUMBER:
`NONE GIVEN
`:
`.c.
`’ 4
`DATE TESTED:
`11l10I10
`
`
`QUANTITY TESTED:
`1 SAMPLE
`
`
`TEST SPECIFICATION:
`KSD-049
`
`
`TEST EQUIPMENT:
`CUTTER KNIFE. NICHIBAN TAPE g
`NAL LAB WORK ORDER NO.:
`E10243
`
`
`
`[
`
`Note: Confirmhardcoat.
`
`TEST ITEM: ADHESION
`
`TEST METHOD: Using a one-edge razor, lines was cut into the coating, penetrating to the substrate in
`2mm intervals intersecting at right angles to make 100 squares. A piece of Nichiban tape was adhered
`to the cut area and then immediately peeled off, keeping it at about 30 degrees against the coated
`
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`24
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`24
`
`

`
`TEE-S T REPORT
`
`NORTH AMERICAN LIGHTING, INC. LAB SERVICES
`
`'
`
`
`
`QUANTITY TESTED:
`
`1 SAMPLE (LH)
`
`
`
`Note: Testing done on lamp to verify after market coating of lens.
`
`.
`
`TEST ITEM: Chemical Resistance (Tar Remover)
`
`'
`
`TEST METHOD: With the sample at room temperature, 66-80°F (23 i 4°C), and with soft cotton cloth
`(6 inches square, folded In quarters), the cloth was saturated in a container with two ounces of Tar
`Remover fluid. After the cloth was removed from the test fluid and stopped dripping no later than 5
`"seconds, the entire extericr lens surface was wiped in a horizontal direction, beginning at the bottom and
`finishing at the top of thelens (with pressure equally applied). The samplewas then stored'in' designed
`__ operating _attitude____f_o_r__4_8_t_1_o_u_r;s_a__t_:a_=ten3_p=erature _of_2_3_ 1 _4°_Q and a,.I.'e_la,tiy\ej1u_r_pj_dity :0;f_3,Q,_#,_1,Df/q._ _Attt1_§__
`and of the 48 hour period, the sample was wiped with a clean soffcloth and visually inspected for—
`defects. The lamp was subjected to the photometric test before and after testing.
`
`__ _
`
`-._ .
`
`TEST RESULT: There was no visual evidence of surface deterioration, coating delamination, fractures,
`deterioration of bonding materials, color bleeding or color pick-up. The lamp complies with photometric
`requirements. See the attached photometric data sheets.
`.
`
`JUDGMENT:
`
`PASS:
`
`DATE
`REPORT
`
`av
`PREPARED
`
`.
`
`"sham
`
`SUPERVISOR E5
`
`'
`
`___,___.,.
`
`,,,. _,,, fi_ _, a.
`
`25
`
`25
`
`

`
`4~..I
`
`.
`
`Test Function:
`HL LO FMVSS F|g17-2 VOL
`
`NAL Fiora.#2
`Photometric Test Report # TR11361
`Datefllme:
`Operator:
`7I20I2011 1:53:30 PM
`EPEARSON
`
`-
`
`Equipment:
`AP-OEM
`
`_
`
`Hand
`Lamp
`LH
`VOLVO P2287 CHL
`Sample Number
`Work Order Number
`1
`E0011216
`Notes: VERIFY AFTER MARKET COATING OF LENS-PRE BUG AND TAR PHOTOS
`
`'
`
`Requlsitloner
`KENDALL BROWNING
`Project
`
`Aiming Offset:
`Supply # :
`1
`
`UID = 0.00
`UR = 0.00
`Source Name:
`H11 LL (1509) L0
`BEAM
`
`Set Voltage:
`12.80 (*)
`
`Set Current:
`5.500
`
`Measured Voltage:
`12.795
`
`Measured Current:
`4.525
`
`PassiFai[ Results:
`
`Testpolnts: Required = PASS lnhouse = PASS
`
`llesoriptionl _ LIR Angle
`Location
`VOL
`GRADIENT
`
`_-1.50
`
`.
`
`UID Angie
`
`-0.20
`
`_ Measured t_'.'d_ _ _P_a_s_s!Fail
`'
`_
`-
`
`----
`
`'-
`
`0.195
`
`I
`
`'
`
`Min
`
`0
`
`Max
`
`--
`
`lnhouse Min
`
`lnhouse Max
`
`’
`
`0
`
`-
`
`-_~-M--_
`.. . 1
`"'“"”" T
`'
`’
`"2
`a2.50— .~—»———--0;40——~———:. — 0.199:————:——~--"me we-_::~:.13.:r7.Aw---=-_r:::::;..: :.——
`
`—
`
`.
`
`-0.50227 —
`
`7 0.220 -
`
`—
`
`_
`
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`
`—0
`
`—
`
`--
`
`.2
`
`0.
`
`'
`
`.
`
`-
`
`.
`
`..— ..
`
`-3.50
`
`——
`-
`VOL
`GRADIENT
`3.5L
`'
`-
`=-'*-'"""-VOL-
`GRADIENT
`2.5L
`-4.00
`10U TO 90U
`8.00
`4U-8R
`-3.00
`4U-8L
`-4.00
`2U-4L
`1.50-1Rto3R 1.00
`1.50-1RtoR
`5.00
`1U-1.5LtoL
`-3.25
`0.5U-1.5LtoL
`-3 .75
`0.5U-1Rto3R 3.00
`MX
`
`‘
`
`0.5U-1Rto3R 1.00
`MN
`'
`I-I-4L
`H—8L
`0.60-1.3R
`0.860-V
`0.860-3.5L
`1.5D-2R
`2D-9R
`2D-9L
`2D-15R
`2D-15L
`4D-4R
`4D-20R
`4D-2'0L
`MAX GP
`
`-4.00
`-8.00
`1.30
`0.00
`-3.50
`2.00
`9.00
`-9.00
`15.00
`-15.00
`4.00
`20.00
`-20.00
`2.00
`
`.
`
`_
`
`—
`
`10.00
`4.00
`'4.00
`2.00
`1.50
`1.50
`1.00
`0.50
`0.50
`
`0.50
`'
`0.00
`0.00
`-0.60
`-0.86
`-0.86
`-1.50
`-2.00
`-2.00
`-2.00
`-2.00
`-4.00
`-4.00
`-4.00
`-«1.50
`
`,
`
`'
`
`50.9
`120.1
`109.2
`286.9
`339.5
`364.4
`371.7
`318.4
`1665
`
`----
`' """"5'-'-'4‘
`---
`
`.
`
`----
`
`----
`
`— 1155
`
`'
`
`' ---
`
`217.3
`157.4
`16300
`3452
`2494
`18520
`6606
`4289
`31 B1
`1339
`8207
`1044
`- 557.7
`18650
`
`----
`~---
`----
`----
`
`---
`---
`---
`---
`
`-
`
`.
`
`'
`
`0
`64
`_ 64
`135
`.-200
`0
`0
`0
`0
`
`_
`
`-
`
`_ 500
`'
`135
`54
`10000
`4500
`' 1300
`15000
`1250
`1250
`1000
`1000
`0
`300
`300
`0
`
`125
`--
`--
`--
`--
`1400
`700
`1000
`2700
`
`2700
`
`--
`--
`--
`--
`12000
`—
`—
`—
`—
`--
`12500
`-—
`--
`--
`
`0
`64
`64
`135
`200
`0
`0
`0
`0
`
`500
`
`135
`64
`10000
`4500
`1800
`15000
`1250
`1250
`1 000
`1000
`0
`300
`300
`0
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`125
`--
`--
`--
`--
`1400
`700
`1000
`2700
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`2700_
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`--
`--
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`12000
`--
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`--
`--
`--
`12500
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`-~
`
`-
`
`I
`
`712012011 1:53:30 PM
`
`Equipment: AP Series by Sapphire Technical Solutions L.L.C..
`
`26
`
`26
`
`

`
`Test Function:
`HL Hi FMVSS Fig17-2
`
`NAL Flora #2
`Photometric Test Report # TR11302
`DateiTlme:
`Operator:
`712012011 2:03:01 PM
`E.PEARSON
`
`Equipment:
`AP-OEM
`
`Hand
`Lamp
`LH
`VOLVO P2267 CHL
`Sample Number
`Work Order Number
`1
`E0011216
`Notes:
`VERIFY AFTER MARKET COATING OF LENS-PRE BUG AND TAR PHOTOS
`
`‘
`
`Raquisltioner
`KENDALL BROWNING
`Project
`
`Aiming Offset:
`SuppIy# :
`2
`
`UID = 0.00
`UR= 0.00
`Set Voltage:
`Source Name:
`90050 (1459) HI BEAM 12.30 (r)
`
`Set Current:
`5.500
`
`Measured Voltage:
`12.795
`
`Measured Current:
`5.250
`
`Pas5iFaii Results:
`
`Testpoints: Required = PASS inhouse -= PASS
`
`Description!
`Location
`
`iJRAn_g_ie_____UiD _A_1_Lg|e
`
`Measured Cd PassiFail _
`'
`
`__iVi_in'_
`
`Max
`
`“
`
`lnhouse Mln
`
`lnhouse Max
`
`.
`
`2U-V
`1U—9R
`"1U-3L
`H-12L
`H-9L
`- H.-5:;
`H-3L
`H-V
`H-3R
`H-6R
`H-9R
`H-12R
`1.5D-9R
`1.5D-V
`1.5D-9L
`2.5D-12L
`2.5D-V
`2.5D-12R
`4D-V
`H-H-lii-h|-H-
`
`---
`
`_
`
`1
`
`-
`
`'
`
`1-
`
`‘
`
`-
`
`'
`
`----
`
`----
`----
`----
`----
`----
`
`1500
`20450
`2.00
`0.00
`5000
`31940
`1.00
`3.00
`5000.
`-
`1
`- 315701
`--
`-1.00-
`.
`-3.00
`..
`-_....__.fl5DD.
`.__.._.4823 .
`_.____;_.__0.00 __
`-12.00
`'
`"““‘"‘ 3000""
`'
`0.00 '"""" 9206
`-9.00
`=----=---.5330-—--—-——o;oo--——————— 17010-.—..—.....=-...———— —— _ 5ooo——n.f—
`-3.00
`0.00
`35480
`----
`15000
`0.00
`0.00
`62940
`_40000
`3.00
`0.00
`35690
`15000
`0.00
`" ‘0.0'0""
`17600
`"""“““" 5000
`_ 9.00
`0.00
`10730
`' 3000
`12.00
`0.00
`5303
`1500
`9.00
`-1.50
`6679
`2000
`0.00
`-1.50
`19090
`6000
`-9.00
`-1.50
`0201
`2000
`-12.00
`-2.50
`1004
`1000
`0.00
`-2.50
`7299
`2500
`12.00
`-2.50
`2295
`1000
`0.00
`-4.00
`1900
`. 0
`
`A
`._
`
`.
`
`-
`
`_
`
`.—.\../...r. ..
`
`..
`
`..;.- _--_:. -.
`
`75000
`
`1500
`5000
`5000
`1500
`3000
`Aseoe -4
`15000
`40000
`15000
`5000
`3000
`1500
`2000
`5000
`2000
`1000
`2500
`1000
`0
`
`MAX GP
`till!-it-I-I-I
`
`0.00
`
`0.25
`
`64840
`
`'0
`
`712012011 2:03:01 PM
`
`Equipment: AP Series by Sapphire Technical Solutions L.L.C.'.
`
`27
`
`27
`
`

`
`TeatFunctlor1:
`
`NAL i‘-‘iora #2
`Photometric Test Report # TR136B8
`Datefrhna:
`Operator:
`Equipment:
`
`I-ILLO mvss Fig.1‘?-2 VOL 3/9/2011 4:52:34 PM
`
`EPEARSON
`
`41>-0301
`
`Lamp
`voLvo P2287 cm.
`
`Work Order Number
`ED011216
`
`Hand
`L}!
`
`Sample Number
`1
`
`7
`
`Reqnhilioner
`KENDALL BROWNING
`
`Project
`
`Notes:
`Aiming Offset:
`Supplyfl :
`1
`
`VERIFY man 19141211137 COATING 012 LENS-POST BUGANDTAR PHOTOS
`u11=0.00
`UID -= 0.50
`Source Name:
`Seflfoltnge:
`SetCun'ent:
`glfiffi‘ (1509) D0
`12.30 (*9
`5.500
`
`.
`'
`Measuredvifltage: Measurell Currant:
`12795
`4.523
`
`PI.5sJFnilReaI1lia1
`
`Teatpointsn
`
`Requ1n3d=-PASSInhoI1.se-=PASS
`
`___ _
`‘ '
`
`_
`
`" _
`‘
`‘
`
`‘-
`
`
`
`‘€o”c::§:°“’
`1.111 .4ng1e Um'A1'.g1e 2 Me.1.s'm:a ca 1-5001011
`Min
`-
`. Mu
`mom M.in- 1111101133: Max
`VOL
`”
`4
`"
`
`GRADIENT.._._-.;J.,.iQ______J1E___ ‘L29.-§.___——___ _- _— .. _":'_
`1.51.
`VOL
`GRADIENT
`3.51.
`VOL
`GRADIENT
`2.51.
`
`-3.50
`
`.0.20
`_
`
`_
`
`0.203
`
`.250
`
`0.10
`
`0.206
`
`....
`
`---
`
`0
`
`.13
`
`--
`
`-
`
`0
`
`--
`
`.13
`
`--
`
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`
`10U To90U
`4U-SR
`411.31.
`2U-4L
`1.5U-1Rt03R.
`1.5U-1111611
`1U-1.5L10L
`lJ.5U-1.5LtoL
`
`16.00 ‘
`3.00
`-3.00
`-4.00
`1.00
`5.00
`-1.75
`-1.75
`
`§&U‘1m°3R
`
`2.50
`
`32.00
`4.00
`4.00
`200
`1.50
`1.50
`1.00
`0.50
`
`0.50
`
`75.5
`. 121.5
`109.0
`230.5
`366.9
`397.6
`390.3
`' 363.3
`
`.1014
`
`0.50
`1.00
`g;q”"“‘°3R
`0.00
`-4.00
`H—4L
`0.00
`-3.00 '
`H-sL
`-0.60
`1.30
`D.6D-1.3R
`-0.06
`0.00
`0.86!)-V
`-0.86
`-3.50
`0.86D-3.5L
`-1.50
`2.00
`I.5D-ZR
`-2.00
`9.00
`213-911
`.2.00
`.900
`213-91.
`.200
`15.00
`2111511
`-2.00
`-15.00
`20-151.
`413-412.-- ........4.00_-_. .4.00_.
`
`770.3
`279.0
`166.6
`14220
`0223
`1940
`10290
`5091
`4510
`3014
`1912
`.'l613_.-._
`
`.
`
`--.
`---
`—-—-
`—--
`
`---
`
`-—
`--
`
`——
`
`0
`64
`64
`_ 135
`200
`0
`0
`0
`
`0
`
`500
`135
`64
`10000
`4500
`1000
`15000
`1250
`1250
`1000
`1000
`__ 0
`
`413-2011
`
`T
`
`20.00
`
`-4.00
`
`1036
`
`_
`
`300
`
`28
`
`125
`—
`--
`_
`..
`1400
`700
`1000
`
`2700
`
`2700
`--
`..
`—
`_
`
`0
`64
`64
`135
`200
`0
`0
`0
`
`0
`
`500
`135
`64
`10000
`4500
`
`125
`-
`.-
`—
`--
`1400
`700
`1000
`
`2700
`
`2700
`--
`-
`.-
`-
`
`
`
`_
`
`28
`
`

`
`4D-20L
`MAX C?
`
`-20.00
`1.50
`
`-4.00
`-1.50
`
`599.8
`18550
`
`.--
`---
`
`D
`
`--
`
`0
`
`81912011 4:52:34 PM —----- Equipment: AP sodas by sapphire Technical Solutluns L.L.G..
`
`
`
`29
`
`29
`
`

`
`Tcstlfitnctlon:
`
`T
`iwifii. Fiora #1
`Photometric Test Report # TR13689
`DatefI'ln1e:
`Operator:
`Equipment:
`
`HL I-[I mvss Fig17-2
`
`0/912011 5:16:19 PM
`
`ELPEARSON
`
`AP-DEM
`
`Lamp
`VOLVO 22237 CHL
`
`.
`
`Work Order Number
`EOD11216
`
`H0111!
`LI-I
`
`Sample Number
`1
`
`Requlsifloner
`KENDALL BROWNING
`
`Project
`
`Notes:
`
`VERIFY AFTER MARKET COATING or 1,1=,1~1s-1>os'r BUG ANDTAR PHOTOS
`
`Aimmgomet:
`Supply # :
`2
`
`1/11=0.00
`Source Name:
`Set Voltage:
`;3‘]’§§f[{14593 H‘
`12.00 0)
`
`UlD=0.5D
`Set Cur-mu:
`5.500
`
`Meunred Voltage: Measured Current:
`12.195
`5.100
`
`l'ns1'Fn1l Results:
`
`Testpoinis:
`
`Required = mss Inhouseu mss
`
`DL:f;:'i‘f:°“’0
`
`'u1uhg1e' UlDfim"g1e'Meum11edCd 'Pa55JFui1 -
`
`‘Min
`
`1 Mar
`
`1n]10ns0M.ln Inh0useMa:
`
`= 211-9
`1U-3R
`1U-3L
`
`4———————————0:o0=~——~-=2-.oo——~:
`3.00
`1.00
`-3.00
`1.00
`
`H-121,
`H-9L
`H-6L
`H-3L
`H-V
`H-3R
`H-6R.
`
`H-9R M
`11-1211
`1.5D-9R
`1.51)-v
`1.51191.
`2.511421.
`2.5D.v
`2.5D-1211
`413-v
`MAXCP
`
`______-12,1_1_0___‘_:
`-9.00
`-6.00
`-3.00
`0.00
`3.00
`6.00
`
`9.00
`12.00
`9.00
`0.00
`-9.00
`-12.00
`0.00
`12.00
`0.00
`-0.75
`
`0.00
`0.00
`0.00
`0.00
`0.00
`0.00
`0.00
`
`0.00
`0.00
`-1.50
`-1.50
`-1.50
`-2.50
`.250
`-250
`-4.00
`0.00
`
`_
`
`24020
`29100
`
`5192_ _
`10020
`10490
`40070 ‘
`64930
`32540
`16520
`
`9921
`5309
`7739
`20570
`8030
`2510
`11340
`2741
`2074
`65000
`
`-...
`—-
`
`5000
`5000
`
`_
`
`_1500
`" h 3000. M‘
`5000
`15000
`40000
`. 15000
`5000
`
`---
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`-—-
`-— .
`—---
`
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`
`M
`
`..
`-.
`
`--
`
`--
`--
`15000
`..
`--
`
`3000
`1500
`2000
`5000
`2000
`1000
`2500
`1000
`0
`0
`
`--
`-—
`--
`.-
`—
`
`6
`
`-
`
`'
`
`-—
`..
`12000
`..
`
`---
`..—-
`-—
`
`---
`.—
`——
`
`'
`
`_
`
`15.09.
`5000
`5000
`
`1500
`3000
`5000
`15000
`40000
`15000
`5000
`
`3000
`1500
`2000
`5000
`2000
`1000
`2500
`1000
`0
`0
`
`-
`-
`
`.-
`--
`--
`—-
`75000
`—
`.-
`
`--
`--
`--
`—
`—
`.-
`.-
`--
`12000
`..
`
`‘
`
`1119:2011 5:16:19 PM ----- Equlpment: AP series by sapphire Technical solutions L.L.c..
`
`_.__ ._
`
`
`
`30
`
`30
`
`

`
`NORTH AMERICAN LIGHTING, INC. LAB SERVICES
`TEST REPORT
`
`'
`
`PART NAME:
`PART NUMBER:
`
`VOLVO P2287 CHL
`EJ 949 000-31132
`
`M
`
`-
`
`..
`
`
`
`,
`
`5 DATE TESTED:
`' QUANTITY TESTED:
`TEST SPECIFICATION:
`TEST EQUIPMENT:
`NAL LAB WORK ORDER NO.:
`
`110111
`1 SAMPLE (RH)
`FMVSS 108
`SPECIFIED CHEMICALS
`-E11217
`
`I
`
`Note: Testing clone on lamp to verify after market coating of lens.
`
`TEST ITEM: Chemical Resistance
`
`TEST METHOD: The sample was subjected to the below listed chemicals in subsequently order. With
`the sample at room temperature, 66~80°F (23 i 4°C), and with soft cotton cloth (6 inches square, folded
`In quarters), the cloth was saturated In a container with two ounces of test fluid. After the cloth was
`removed from the test-fluid and stopped dripping no later than 5 se_conds, the entire exterior lens surface
`was wiped in.a.horizontal.direction, beginning at th_e,_l_q,o_ttorrr_ _and__finishing at the top of the lens (with
`pressure equally applied). The sample was thenstored in d'.es§'h‘ed"5pér;atafig attitude for 48 hours at a
`-- "'tern‘perat'ure=of’23=1=tt°&‘an‘d=a=rs‘|ative humrdrtroreB-‘i:1i0%.:At=th'e*end‘o‘i*-th‘ei48-h‘our'perio‘d:‘t
`sample was wiped with a clean soft cloth and visually inspected for defects.
`’_
`»
`
`Chemicals used are as _follc_n_Ns;
`1. Windshield Washer Fluid
`2. Antifreeze
`
`3. Power Steering Fluid
`4. ASTM Ref Fuel "C" 50% lsooctane, 50% Toluene
`
`The lamp was subjected to the photometric test before and after testing.
`
`TEST RESULT: Upon examination after each chemical test, there was no visual evidenceof surface
`deterioration, coating delamination, fractures, deterioration of bonding materials, color bleeding or color
`pick-up. The lamp complies with photometric requirements. See the attached photometric data sheets.
`
`JUDGMENT:
`
`'
`
`PASS:
`
`FAIL: E]
`
`
`
`
`
`DATE
`
`av
`
`I
`
`supsrwrson
`
`7
`
`anam
`
`ID
`
`
`
`31
`
`31
`
`

`
`Test Function:
`HL LO FMVSS Flg17-2 VOL
`
`Lamp
`VOLVO P2237 CHL
`Work Order Number
`E0011217
`
`NAL Flora #2
`
`Photometric Test Report # TR11363
`I
`DateITlme:
`Operator:
`712012011 2:17:36 PM
`E.PEARSON
`
`Equipment:
`AP-OEM
`
`'
`
`Hand
`RH
`Sample Number
`1
`
`. Requisitionar
`KENDALL BROWNING
`Project
`
`Notes: VERIFY AFTER MARKET COATING OF LENS-PRE BUG AND TAR PHOTOS
`
`Aiming Offset:
`Supplyfi:
`1
`
`UID = -0.10
`UR= 0.00
`Source Name:
`H11 LL (1509) L0
`BEAM -
`
`'
`
`Setvoitage: '
`12.60 (‘i
`
`Set Currant:
`5.500
`
`"
`
`Measured Voltage:
`12.795
`
`_
`Measured Current:
`4.508
`
`Passi'Fall Results: Testpolnts: Required = PASS inhouse = PASS
`
`LIR Angle
`.
`.
`.
`-1.50
`
`-
`
`UID Angle
`
`~0.50
`
`.
`
`Min
`Measured Cd' PasslFaii
`.
`_.
`_.
`.__.. ._.
`0.20?
`0
`
`----
`
`_.__
`
`Max
`
`-
`
`-3.50
`
`. -0.50
`
`0.272
`
`---
`
`lnhouse Min
`.
`_
`
`inhouse Max
`,,,,_,
`,,
`
`0
`
`0
`
`-
`
`-
`
`
`
`Description I
`Idcatlofi.
`VOL
`GRADIENT
`1.5L
`VOL
`
`-
`
`'
`
`'
`_
`'
`. ...
`...... ...
`..
`.
`.
`..r_‘T_7._-..-5:“
`. -..- _.._
`- 1:2.50..ee0.50s0.233.—_.¢.==-._._
`
`_
`
`.
`
`__ ._,..
`._.‘l,35— ._ -.-_ .13
`
`- -.-
`
`_
`
`,_
`
`12.00
`
`.
`
`----
`
`125
`
`V
`
`GRADIENT
`3.5L
`. VOL
`GRADIENT
`2.5L
`-44.00
`10U TO 90U
`0.00
`40-051
`-0.00
`4U-0L
`-4.00
`2U-4L
`' 1.5U-1Rto3R 1.00
`1.5U-1RtoR'
`5.50
`1U-1.5LtoL
`-2.50
`0.5U-1.5LtoL
`-4.25
`0.5U-1Rto'.iR
`3.00
`MX
`0.50-1RtoaR 1.00
`MN
`H-4L
`H-8L
`0.6D-1.3R
`0.86D-V
`0.80D-3.l5L
`
`-4.00
`-8.00
`1.30
`0.00
`-3.50
`
`1.5D-2R
`2D-9R
`2D-9L
`2D-15R
`2D-15L
`4D-4R
`4D-20R
`4D-20L
`MAX CP
`
`.
`
`2.00
`9.00
`-9.00
`15.00
`-15.00
`4.00
`20.00
`-20.00
`2.25
`
`0
`
`4.00
`2.00
`1.50
`1.50
`1.00
`0.50
`0.75
`
`'
`
`-0.50
`
`0.00
`0.00
`-0.60
`-0.06
`-0.06
`
`-1.50
`-2.00
`-2.00
`-2.00
`-2.00
`-4.00
`-4.00
`-4.00
`-1.50
`
`67.2
`162.3
`126.1
`364.4
`394.0
`478.6
`436.3
`341.8
`1553
`
`1:90
`
`333.1
`252.8
`16000
`10910
`5547
`
`13000
`0347
`3784
`2966
`1552
`8743
`1202
`532.0
`19070
`
`-
`
`-1
`
`-
`
`-
`
`'.
`
`----
`
`----
`----
`----
`
`---
`
`---
`
`----
`----
`----
`
`_ ---
`—---
`
`-
`
`----
`
`---—
`----
`
`0
`-----64
`64
`135
`200
`0
`0
`0
`0
`
`500
`
`135
`64
`10000
`4500
`1000
`
`15000
`1250
`1250
`1000
`1000
`0
`300
`300
`0
`
`'
`
`'_
`
`-~
`--
`--
`1400
`700
`1000
`2700
`
`2700
`
`-'
`--
`--
`-
`12000
`
`'
`
`-
`-
`--
`--
`--
`12500
`--
`--
`-~
`
`_
`
`0
`34
`64
`135
`200
`0
`0
`0
`0
`
`500
`
`135
`64
`10000
`4500
`1000
`
`15000
`1250
`1250
`1000
`1000
`0
`300
`300
`0
`
`125
`--
`--
`--
`--
`1400
`700
`1000
`2700
`
`2700
`
`—
`—
`—
`--
`12000
`
`-
`
`--
`--
`--
`--
`--
`12500
`--
`--
`—
`
`712012011 2:17:36 PM -------
`
`Equipment: AP Series by Sapphire Technical Solutions L.L.C..
`
`32
`
`32
`
`

`
`NAL Flora #2
`
`Photometric Test Report # TR11596
`
`Test Function:
`HL LO FMVSS Flg17-2 VOL
`
`Date!Tlme:
`0l10l2011 4:14:13 PM -
`
`.
`
`Operator:
`EPEARSON
`
`_
`
`Equipment:
`AP-OEM
`
`Hand
`Lamp
`RH
`-VOLVO P2207 CHL
`. Sample Number
`Work Order Number
`1
`ED011217
`Notes: VERIFY AFTER MARKET COATING OF LENS-POST BUG AND TAR PHOTOS
`
`-
`
`_
`
`Requlsltloner
`KENDALL BROWNING
`Project
`
`Aiming Offset:
`Supp|y#:
`1
`
`UID = -0.10
`IJR = 0.00
`Source Name:
`H11 LL (1509) L0
`BEAM
`
`Set Voltage:
`12.00 (*)
`'
`-
`
`Set current:
`5.500
`'
`
`-
`
`Measured Voltage:
`12.795
`
`Measured Current:
`4.525
`
`PassIFal| Results:
`
`Testpolnts: Required = PASS lnhouse = PASS"
`
`' UID Angle
`Description! UR Angle
`,,__l__°cafiofi,
`,, _ __
`._________ _ _
`___,__
`VOL
`-1.50
`-0.50
`GRADIENT
`1.5L
`VOL
`
`-3.50
`
`,
`
`_
`
`Measured Cd PassIFa||
`__________ ____
`0.204
`
`---
`
`'
`
`-Min
`
`0
`
`_______ ___
`
`Max
`_._
`
`--
`
`0.200
`-H
`
`.
`
`'
`
`- ---
`
`-
`
`. 0
`--—
`
`-
`
`_
`
`-
`
`._
`
`-_ -
`
`-
`
`-
`
`-
`
`--
`
`7
`
`.
`
`I
`
`lnhouse Min
`.. ___.
`
`0
`—
`
`0
`
`lnhouse Max
`_
`..__
`--
`
`__
`
`-
`
`-0.50
`
`,
`-I
`-
`" .
`‘ ‘I '
`‘
`.
`..
`'.
`;
`-_—:.—;:.:_*:..'
`-
`.. L-_2.50,j_-0.50... .__.__Q.244_. . .._.__--.-
`-
`
`7
`
`'
`
`.
`
`-
`
`-
`
`.
`
`'
`
`_
`
`1
`
`_--._.-_e.
`
`_
`
`,
`_
`
`-_.:l_3_ ..' .. .
`
`. .
`
`.-,-
`
`-
`
`. ___
`
`.
`
`.
`
`.
`
`._:L3
`
`'
`
`.
`
`-
`
`0
`---
`---------------—-64-——
`64
`135
`200
`0
`'0
`0
`0
`
`'
`
`-
`
`-
`
`‘_
`'. ----
`
`4
`
`3_5L
`.
`.._\_{0_L_
`GRADIENT
`2.5L
`-44.00
`10U TO 90U
`0.00
`4U-0R
`-0.00
`4U-0L
`-4.00
`2U-4L
`1.5U-1Rto3R 1.00
`1.5U-1Rt0R
`6.00
`1U-1.5LtoL
`-2.50
`0.5U-1.5Lt0L
`-4.25
`0.5U-1Rto3R 3.00
`MX
`0.5U-1Rto3R 1.00
`MN
`
`H-4L
`H-8L
`
`0.6D-1.3R
`0.06D-V
`0.060-3.5L
`1.5D-2R
`2D-9R
`
`2D-9L
`2D-15R
`2D-15L
`4D-4R
`4D-20R -'
`4D-20L
`
`MAX CF
`
`-4.00
`-3.00
`
`1.30
`0.00
`-3.50
`2.00
`9.00
`
`-9.00
`15.00
`-15.00
`4.00
`20.00
`-20.00
`
`2.75
`
`_
`
`'
`
`12.00
`- 4.00 -
`4.00
`2.00
`1.50
`1.50
`1.00
`0.50
`0.75
`
`0.50
`
`0.00
`o.oo
`
`-0.60
`' -0.06
`-0.06
`-1.50
`-2.00
`
`-2.00
`_-2.00
`-2.00
`-4.00
`-4.00
`-4.00
`
`-1.25
`
`01.6
`170.9
`115.0
`337.7
`390.3
`400.2
`437.9
`356.5
`1503
`
`699.7
`
`336.3
`253.3
`
`14000
`9617
`5447
`10650
`7153
`
`3067
`3217
`1565
`9306
`1269
`565.2
`
`19100
`
`.
`
`'_
`%
`
`_
`
`.
`
`'
`
`'
`
`’
`
`-
`
`.
`
`'-
`
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`
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`
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`---
`
`---
`
`---
`
`----
`
`---
`
`500
`
`135
`64
`
`10000
`4500
`1000
`15000
`1250
`
`1250'
`1000
`1000
`0
`300
`300
`
`0
`
`.
`
`.
`
`-
`125
`--
`--
`--
`-~
`1400
`700
`1000
`2700
`
`2700
`
`--
`--
`
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`-
`12000
`--
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`
`--
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`--
`12500
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`
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`
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`0
`64
`64
`135
`200
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`O
`0
`
`500
`
`135
`a4
`
`100_00
`4500
`1800
`15000
`1250
`
`1250
`1000
`1000
`0
`300
`300
`
`0
`
`'
`
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`
`125
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`--
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`1400
`700
`1000
`2700
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`12500
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`
`--_
`
`
`
`8I10l2011 4:14:13 PM
`
`Equipment: AP Series by Sapphire Technical Sol
`
`‘itlons1lZ'.L.C..i'-‘*
`
`'
`
`33
`
`-
`
`33
`
`

`
`Test Function:
`HL HI FMVSS Flg17-2
`
`Lamp
`VOLVO P2287 CHL
`Work Order Number
`E0011217
`
`NAL Flora #2
`
`Photometric Test Report # TR11364 -
`DateITirna:
`Operator:
`E .P EARSON
`TI20f2011 2:26:16 PM
`
`Equipment:
`AP—OEM
`
`Hand
`RH
`sample Number
`1
`
`-
`
`Requisitionet
`KENDALL BROWNING
`Project
`
`Notes:
`
`VERIFY Al-‘FER MARKET COATING OF LENS-PRE BUG AND TAR PHOTOS
`
`Aiming Offset:
`Supplyatl:
`2
`
`.
`UID = -0.10
`LIR = 0.00
`Set Voltage:
`Source Name:
`90050 (1459) HI BEAM 12.60 C‘)
`
`Set current:
`5.500
`
`Measured Voltage:
`12.795
`
`Measured Current:
`5.263
`
`PassIFail Resuits:
`
`Testpoints: Required = PASS lnhouse = PASS
`
`Description I
`1-LocéfiB_n..———.. ..
`
`LIR Angle
`.
`.-.-
`
`UID Angle
`2..
`
`-.
`
`Measured Cd PassIFall
`___. _--
`_. .
`
`-
`
`_ Mln _
`
`-
`
`Max
`
`Inhouse Min
`. ..
`
`lnhouse Max
`.
`.
`
`..
`
`..
`
`2U-V
`1U-3R
`
`0.00
`3.00
`
`2.00
`1.00
`
`18240
`36910
`
`'1U-3L
`H-12L
`H-9L
`* ------ -- 1-1-6.. -
`H-3L
`H-V
`H-3R
`H-BR
`H-SIR
`H-12R
`1.50-9R
`1.50-V
`
`0
`
`__
`
`_ ---
`
`Z
`_ 22550 7
`1.00 '
`-3.00
`__ 37_33_ __
`0.00
`-12.00
`"[7648
`0.00
`‘
`-9.00
`-8.00 -~%*—0.00L—-'l-3010——~----
`-3.00
`0.00
`25770
`0.00
`0.00
`59030
`3.00
`0.00
`52930
`6.00
`0.00
`5 5"’ 21870”’"“'”
`9.00
`0.00
`12240
`12.00
`0.00
`6954
`9.00
`‘-1.50
`9083
`0.00
`-1.50
`22100
`
`"
`
`1500
`5000
`
`5000 —_
`"1500
`3000 '
`~ ----——5000
`15000
`40000
`15000
`5000
`3000
`1500
`2000
`5000
`
`_
`
`_
`
`--
`--
`
`M_-M
`
`--"
`
`_
`
`_
`
`__
`
`--
`75000
`
`0
`
`1'
`
`'
`
`--
`--
`--
`--
`
`—
`--
`- 7
`-
`12000
`
`--
`
`»- --
`
`1500
`5000
`
`5000 _
`1500
`3000
`-- -—5000
`15000
`40000
`15000
`5000
`3000
`1500
`2000
`5000
`
`2000
`1000
`2500
`1000
`0
`
`0
`
`--
`--
`
`-
`
`--
`--
`--
`-1
`--
`75000
`--
`--
`--
`--
`--
`-
`
`--
`--
`--
`.
`--
`12000
`
`--
`
`1.50-9L
`2.5D-12L
`2.5D-V
`2.5D-12R
`4D-V
`id-Milt-Jrl-I-*
`
`MAX CP
`ii-*0-Hi-A-A-I
`
`-9.00
`-12.00
`0.00
`12.00
`0.00
`
`1.00
`
`-1.50
`-2.50
`-2.50
`-2.50
`-4.00
`
`0.00
`
`_
`-
`
`'
`
`5657
`1401
`7900
`3425
`2101
`
`64220
`
`---
`
`_
`
`2000
`1000
`2500
`1000
`0
`
`_
`
`0
`
`7I20f2011 2:26:16 PM
`
`Equipment: AP Series by Sapphire Technical Solutions L.L.C..
`
`34
`
`34